infiltration in powder metallurgy


What is powder metallurgy?

    POWDER METALLURGY (P/M) Feasible when the melting point of a metal is too high such as W, Ta, Mo the reaction occurs when melting such as Zr and for superhard tool materials Powder Metallurgy (PM) (around 1800s)

What are the disadvantages of powder metallurgy?

    ?Inferior strength properties ?High tooling costs ?High material cost ?Size and shape limitations ?Dimensional changes during sintering ?Density variations ?Health and safety hazards 18.17 Summary Powder metallurgy can produce products out of materials that are otherwise very difficult to manufacture

How are metal powders produced?

    Powder Manufacture ?The majority of commercial powder is produced by some form of melt atomization ?Atomization is a process where liquid metal is fragmented into small droplets that cool and solidify into particles Figure 18-2Two methods for producing metal powders: (a) melt atomization and (b) atomization from a rotating consumable electrode.

How does Metal Injection molding work?

    The material is heated to a paste like consistency and injected into a heated mold cavity After cooling and ejection, the binder material is removed ?Most expensive step in MIM and PIM MIM Figure 18-12Flow chart of the metal injection molding process (MIM) used to produce small, intricate-shaped parts from metal powder.
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