[PDF] Industrial Engineering Roles In Industry - Institute of Industrial and





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[PDF] What does an Industrial Engineer really do???

Examples of Industrial Engineering (IE) activities • The advantages of an IE college Industrial Engineers Find a Better Way Cost less to buy




[PDF] Industrial Engineering Roles In Industry - Institute of Industrial and

(Institute of Industrial Engineers – Industry Advisory Board) Manufacturing, Production and Distribution Ensure that the individuals involved buy into the

[PDF] INDUSTRIAL ENGINEERING AND MANAGEMENT

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[PDF] Industrial Engineering Roles In Industry - Institute of Industrial and 39651_309PP104_RolesInIndustry_PowerPoint.pdf

Industrial Engineering

Roles In Industr

yy

Prepared by the IIE

- IAB

Prepared

by the IIE IAB (Institute of Industrial Engineers - Industry Advisory Board) www.iienet.org

What Do IEs Do?

• Industrial Engineers work to make things better, be the y p rocesses , p roducts or s y stems yp ,p y • Typical focus areas include: -

Project ManagementProject

Management

- Manufacturing, Production and Distribution - Supply Chain Management-

Productivit

y, Methods and Process En g ineerin g y, g g - Quality Measurement and Improvement - Program Management - Ergonomics/Human Factors-

Technology Development and Transfe

r - Strategic Planning - Management of Change

Fi i l E i i

- Fi nanc i a l E ng i neer i ng 2 Pro j ect Mana g ement jg • Develop the detailed work breakdown structure of complex

activities and form them into an integrated plan• Provide time based schedules and resource allocations for

complex plans or implementations

Ujt tthitf

• U se pro j ec t managemen t t ec h n i ques t o per f orm • Industrial Engineering analyses and investigations • Conduct facility planning and facility layout development of newConduct facility planning and facility layout development of new and revised production plants and office buildings • Form and direct both small and large teams that work towards a defined objective scope & deliverablesdefined objective , scope & deliverables • Perform risk analysis of various project options and outcomes 3

Manufacturing, Production and

Distribution

•Partici p ate in desi g n reviews to ensure manufacturabilit y pg y of the product • Determine methods and procedures for production distribution activitydistribution activity • Create documentation and work instructions for p roduction and distribution p • Manage resources and maintain schedule requirements to

meet required production and distribution schedules• Process Optimization utilizing Simulation tools (Arena,

etc.)•

Facilitate and Lead process improvement teams

Facilitate

and Lead process improvement teams 4 Su pp l y Chain Mana g ement pp y g • Manage Supplier relationships

Mi d t SliCt/

• M anag i ng an d repor t on company S upp li er C os t /

Performance Indices to management

Audit Suppliers and ensure supplier processes and

• Audit

Suppliers

and ensure supplier processes and procedures are being followed •

Travel to suppliers to resolve issuesTravel

to suppliers to resolve issues • Coordinate first article Inspections •

Work with Outsource Manufacturers to ensureWork

with

Outsource

Manufacturers

to ensure product quality, delivery and cost, is maintained 5

Productivity, Methods and

Process Engineering

Define proper work methods for tasks

Define

proper work methods for tasks • Define appropriate processes for work flow activities •

Define key production measuresDefine

key production measures • Define goals and data capture/analysis for key measures• Perform root cause analysis to improve poor performing processes• Develop appropriate incentive plans for work tasks •

Develop

appropriate incentive plans for work tasks • Determine capacity requirements and subsequent investment o p tions p 6

Quality Measurement and

Improvement

Resolve quality

- related issues in all aspects of the business

Resolve

quality related issues in all aspects of the business • Work with design and production teams and outsource manufacturers to ensure product quality is maintained during the design and production phasesdesign and production phases • Audit defined processes and procedures to ensure that they are being followed• Coordinate and Facilitate 3rd Party Quality Audits •

Coordinate

and

Facilitate

3rd Party

Quality

Audits

• Provide refresher training on procedures for company personnel on Quality and process-related issues, including the use of analytical tools and techniques such as SPC Six Sigma etcanalytical tools and techniques such as SPC , Six Sigma , etc . • Manage and resolve issues with incoming material through the

Receiving process

7 Pro g ram Mana g ement gg • Develo p p ro p osals for new p ro g rams pp p p g • Manage program/project teams to ensure program sta y s on schedule , on bud g et , and meets y,g, performance expectations •Coordinate a matrix of team member acrossCoordinate a matrix of team member across departments within an organization to ensure completion of project tasks 8 Er g onomics/Human Factors g • Ensure Human Factors En g ineerin g is utilized in New gg

Product Design

• Ensure Human Factors En g ineerin g disci p lines are ggp utilized in production setup and configuration •Ensure company Ergonomics policies are defined toEnsure company

Ergonomics

policies are defined to minimize causes of employee injury and discomfort 9

Technolo

gy Develo p ment and gy p

Transfer

Id tif b i b i bl i i l i

• Id en tif y b as i c b us i ness pro bl ems requ i r i ng ana l ys i s • Determine if technology or process based solution best • Characterize problem, identify prospective providers/bidders and submit requests for proposals • Evaluate bid responses, select successful bidder(s) and establish technical feasibility • Conduct small scale/medium scale tests to determine operational feasibility, implementation methods and training requirements• Conduct enterprise wide implementation • Transition support activities/responsibilities to long term business and technolo gy owners gy 10

Strate

g ic Plannin g gg • Develop long range planning models, typically 5-10 i years i n scope • Model all areas affected by operation • Identify anticipated investment in plant, capacity, network, etc.• Tie to preliminary production cost, operational cost, sales forecasts• Develop preliminary financial impacts, including profitability and ROI 11 Mana g ement of Chan g e gg • Ensure that change programs are coordinated, su pp ort one another and move alon g the critical p ath pp g p • Create and maintain the imperative for the change, establish priorities and provide visible sponsorship for the change

• Provide the skills, knowledge, processes, organization structure and tools required to deliverorganization

structure and tools required to deliver the change • Ensure that the individuals involved buy into theEnsure that the individuals involved buy into the change, actively support it and adopt their behavior accordingly 12

Financial En

g ineerin g gg • Determine production costs using specific cost based methodolo gygy • Develop budgets, forecasts for operating cost centers • Measure actual performance vs budget goals andMeasure actual performance vs . budget goals and investigate variance • Develo p ca p ital and ex p ense bud g ets for ca p acit y pp pgpy expansion • Perform cost analysis/justification for capital and dit expense expen dit ures • Perform make vs. buy vs. lease analyses 13

IEs Work in Many Types of

Industries

A&Ail

Mt il T ti

• A erospace & Ai rp l anes • Aluminum & Steel • Banking• M a t er i a l s T es ti ng • Medical Services • Military • Ceramics • Construction •

Consulting

• Mining • Oil & Gas •

Plastics & Forming

Consulting

• Electronics Assembly • Energy

Et ti t

Plastics

&

Forming

• Retail • Shipbuilding

St t & F d l G t

• E n t er t a i nmen t • Forestry & Logging • Insurance• St a t e & F e d era l G overnmen t • Transportation 14

Some Techni

q ues Utilized b y IEs qy • Benchmarking•

Design of Experiments

• Organizational Analysis•

Pilot Programs

Design

of

Experiments

• Employee Involvement • Equipment Utilization • Pilot

Programs

• Plant & Equipment Layout • Project Management • Flow Diagramming • Information & Data Flow • Diagramming• Simulation • Six Sigma projects • Statistical Analysis• Interviewing for Information• Lean Manufacturing•

Modeling & Testing

• Strategic Planning • Theory of Constraints•

Time Studies

Modeling

&

Testing

• Operations Auditing • Time

Studies

• Work Sampling 15

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