Examples of Industrial Engineering (IE) activities • The advantages of an IE college Industrial Engineers Find a Better Way Cost less to buy
(Institute of Industrial Engineers – Industry Advisory Board) Manufacturing, Production and Distribution Ensure that the individuals involved buy into the
The most simple smartphone production process could be performed at home: establish enough tools at your working area, purchase the components needed,
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Industrial Engineering
Roles In Industr
yy
Prepared by the IIE
- IAB
Prepared
by the IIE IAB (Institute of Industrial Engineers - Industry Advisory Board) www.iienet.org
What Do IEs Do?
• Industrial Engineers work to make things better, be the y p rocesses , p roducts or s y stems yp ,p y • Typical focus areas include: -
Project ManagementProject
Management
- Manufacturing, Production and Distribution - Supply Chain Management-
Productivit
y, Methods and Process En g ineerin g y, g g - Quality Measurement and Improvement - Program Management - Ergonomics/Human Factors-
Technology Development and Transfe
r - Strategic Planning - Management of Change
Fi i l E i i
- Fi nanc i a l E ng i neer i ng 2 Pro j ect Mana g ement jg • Develop the detailed work breakdown structure of complex
activities and form them into an integrated plan• Provide time based schedules and resource allocations for
complex plans or implementations
Ujt tthitf
• U se pro j ec t managemen t t ec h n i ques t o per f orm • Industrial Engineering analyses and investigations • Conduct facility planning and facility layout development of newConduct facility planning and facility layout development of new and revised production plants and office buildings • Form and direct both small and large teams that work towards a defined objective scope & deliverablesdefined objective , scope & deliverables • Perform risk analysis of various project options and outcomes 3
Manufacturing, Production and
Distribution
•Partici p ate in desi g n reviews to ensure manufacturabilit y pg y of the product • Determine methods and procedures for production distribution activitydistribution activity • Create documentation and work instructions for p roduction and distribution p • Manage resources and maintain schedule requirements to
meet required production and distribution schedules• Process Optimization utilizing Simulation tools (Arena,
etc.)•
Facilitate and Lead process improvement teams
•
Facilitate
and Lead process improvement teams 4 Su pp l y Chain Mana g ement pp y g • Manage Supplier relationships
Mi d t SliCt/
• M anag i ng an d repor t on company S upp li er C os t /
Performance Indices to management
•
Audit Suppliers and ensure supplier processes and
• Audit
Suppliers
and ensure supplier processes and procedures are being followed •
Travel to suppliers to resolve issuesTravel
to suppliers to resolve issues • Coordinate first article Inspections •
Work with Outsource Manufacturers to ensureWork
with
Outsource
Manufacturers
to ensure product quality, delivery and cost, is maintained 5
Productivity, Methods and
Process Engineering
•
Define proper work methods for tasks
•
Define
proper work methods for tasks • Define appropriate processes for work flow activities •
Define key production measuresDefine
key production measures • Define goals and data capture/analysis for key measures• Perform root cause analysis to improve poor performing processes• Develop appropriate incentive plans for work tasks •
Develop
appropriate incentive plans for work tasks • Determine capacity requirements and subsequent investment o p tions p 6
Quality Measurement and
Improvement
•
Resolve quality
- related issues in all aspects of the business
Resolve
quality related issues in all aspects of the business • Work with design and production teams and outsource manufacturers to ensure product quality is maintained during the design and production phasesdesign and production phases • Audit defined processes and procedures to ensure that they are being followed• Coordinate and Facilitate 3rd Party Quality Audits •
Coordinate
and
Facilitate
3rd Party
Quality
Audits
• Provide refresher training on procedures for company personnel on Quality and process-related issues, including the use of analytical tools and techniques such as SPC Six Sigma etcanalytical tools and techniques such as SPC , Six Sigma , etc . • Manage and resolve issues with incoming material through the
Receiving process
7 Pro g ram Mana g ement gg • Develo p p ro p osals for new p ro g rams pp p p g • Manage program/project teams to ensure program sta y s on schedule , on bud g et , and meets y,g, performance expectations •Coordinate a matrix of team member acrossCoordinate a matrix of team member across departments within an organization to ensure completion of project tasks 8 Er g onomics/Human Factors g • Ensure Human Factors En g ineerin g is utilized in New gg
Product Design
• Ensure Human Factors En g ineerin g disci p lines are ggp utilized in production setup and configuration •Ensure company Ergonomics policies are defined toEnsure company
Ergonomics
policies are defined to minimize causes of employee injury and discomfort 9
Technolo
gy Develo p ment and gy p
Transfer
Id tif b i b i bl i i l i
• Id en tif y b as i c b us i ness pro bl ems requ i r i ng ana l ys i s • Determine if technology or process based solution best • Characterize problem, identify prospective providers/bidders and submit requests for proposals • Evaluate bid responses, select successful bidder(s) and establish technical feasibility • Conduct small scale/medium scale tests to determine operational feasibility, implementation methods and training requirements• Conduct enterprise wide implementation • Transition support activities/responsibilities to long term business and technolo gy owners gy 10
Strate
g ic Plannin g gg • Develop long range planning models, typically 5-10 i years i n scope • Model all areas affected by operation • Identify anticipated investment in plant, capacity, network, etc.• Tie to preliminary production cost, operational cost, sales forecasts• Develop preliminary financial impacts, including profitability and ROI 11 Mana g ement of Chan g e gg • Ensure that change programs are coordinated, su pp ort one another and move alon g the critical p ath pp g p • Create and maintain the imperative for the change, establish priorities and provide visible sponsorship for the change
• Provide the skills, knowledge, processes, organization structure and tools required to deliverorganization
structure and tools required to deliver the change • Ensure that the individuals involved buy into theEnsure that the individuals involved buy into the change, actively support it and adopt their behavior accordingly 12
Financial En
g ineerin g gg • Determine production costs using specific cost based methodolo gygy • Develop budgets, forecasts for operating cost centers • Measure actual performance vs budget goals andMeasure actual performance vs . budget goals and investigate variance • Develo p ca p ital and ex p ense bud g ets for ca p acit y pp pgpy expansion • Perform cost analysis/justification for capital and dit expense expen dit ures • Perform make vs. buy vs. lease analyses 13
IEs Work in Many Types of
Industries
A&Ail
Mt il T ti
• A erospace & Ai rp l anes • Aluminum & Steel • Banking• M a t er i a l s T es ti ng • Medical Services • Military • Ceramics • Construction •
Consulting
• Mining • Oil & Gas •
Plastics & Forming
Consulting
• Electronics Assembly • Energy
Et ti t
Plastics
&
Forming
• Retail • Shipbuilding
St t & F d l G t
• E n t er t a i nmen t • Forestry & Logging • Insurance• St a t e & F e d era l G overnmen t • Transportation 14
Some Techni
q ues Utilized b y IEs qy • Benchmarking•
Design of Experiments
• Organizational Analysis•
Pilot Programs
•
Design
of
Experiments
• Employee Involvement • Equipment Utilization • Pilot
Programs
• Plant & Equipment Layout • Project Management • Flow Diagramming • Information & Data Flow • Diagramming• Simulation • Six Sigma projects • Statistical Analysis• Interviewing for Information• Lean Manufacturing•
Modeling & Testing
• Strategic Planning • Theory of Constraints•
Time Studies
•
Modeling
&
Testing
• Operations Auditing • Time
Studies
• Work Sampling 15
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