[PDF] Centre Buffer Coupler Buffing load through side buffers.





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Centre Buffer Coupler

Buffing load through side buffers. Types of CBC adopted in IR. ? AAR E/F type used in wagon. ... Solution. ? POH of CBC/ Month in LLH-34 Nos.



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EXPERIMENT--3 DETERMINATION OF pH OF A SAMPLE OF

measurement pH meter should be calibrated by using at least two buffers. The pH meter can be standardized by measuring the 7-pH buffer solution or any.

What are the two types of buffers?

There are two types of buffers, acid buffer and basic buffer. A buffer solution containing large amounts of a weak acid, and its salt with a strong base, is termed as an acid buffer. Such buffer solutions have pH on the acidic side i.e., pH is less than 7 at 298 K. The pH of an acid buffer is given by the equation. CH3COOH and CH3COONa (Fig. 22.1)

What is a buffer solution?

A buffer (or buffered) solution is one that resists a change in its pH when H + or OH – ions are added or removed owing to some other reaction taking place in the same solution. Buffers do so by being composed of certain pairs of solutes: either a weak acid plus its conjugate base or a weak base plus its conjugate acid.

Which equation gives the pH of an acid buffer?

The equation gives the pH of an acid buffer. CH3COOH, with CH3COONa. A buffer solution that contains relatively large quantities of a weak base and its salt with a strong acid is called a simple buffer. On the alkaline side, these buffers have pH, i.e., pH is higher than 7 at 298 K.

What is a buffer solution made by dissolving sodium acetate into acetic acid?

Consider the example of a buffer solution made by dissolving sodium acetate into acetic acid, to consider how a buffer functions. As you can see from the name, acetate acid is an acid: CH3COOH, while sodium acetate dissociates in solution to yield the conjugate base, CH3COO-acetate ions.

Centre Buffer Coupler

Introduction

ƒCoupling facilitates inter connection of rolling stock to form a train.

ƒEarlier design

àDraft load through screw coupling arrangement

àBuffing load through side buffers.

Screw Coupling.

ƒLimitations

àHaulage of longer train is not possible in freight àClimbing of coaches in collisions and derailment.

àShunting Staff at Risk.

àHigher maintenance staff requirement

Centre Buffer Coupler

ƒTransmits both draft & buffing load between

vehicles and to/ from under-frame

ƒAbsorb high frequency forces during impact

ƒDissipates low frequency forces to protect

the vehicle from damage.

ƒMulti functional units

àDraft+Buffing

àAutomatic FP+BP connections

Advantages of CBC

ƒSafe for shunting staff & reduces time required.

àAutomatic coupling type

àQuick detachment possible.

ƒLess staff for uncoupling

ƒCoach only - Anti-climbing feature is to prevent damage to life & property during accident.

ƒPrevention of un- coupling in the event of

derailment / accident

Types of CBC adopted in IR

ƒ AAR E/F type used in wagon.

ƒ AAR(H) type Tight lock used in LHB coach.

àSupplied by M/S Faiveley & M/S Escorts

ƒDellner Coupler used in LHB coaches

ƒRigid Type- Shacku coupler used in EMU.

ƒSlackless drawbar Ȃ BLC wagons

ƒTransition coupling

ƒHook type Ȃ MG/ NG stock

Main Components of CBC

ƒCoupler body,Knuckle,Lock

ƒKnuckle thrower

ƒLock lifter assly

ƒYoke,Yoke pin,Yoke pin support

ƒStriker casting

ƒDraft Gear

ƒUncoupling device

ƒBack stop.

Coupler for Wagon

Knuckle

Knuckle

ƒFitted with coupler

head.

ƒUsed to couple two

coupler heads of two coaches/wagons

ƒNO repair work.

ƒAlways replace by

NEW one.

Lock

ƒFitted with coupler

head.

ƒAfter assly of two

coaches, it locks the both coupler heads

Lock Lifter Assly

ƒFitted with coupler

head.

ƒUsed to lift the lock

during uncoupling.

ƒToggle,Lock lift lever

connector,Lock lift lever hook.

Striker Casting

Knuckle Thrower

CBC used in LHB Coach

ƒAAR(H) type tight lock coupler

àCouple-ability with E type coupler.

àAnti-climbing feature in built.

ƒASF-Key Stone made Draft Gear which was

earlier fitted in coach is obsolete now.

ƒAt present,supplied by M/S Faiveley & M/S

Escorts

ƒDellner Coupler from M/S Dellner, Sweden

Dellner Coupler Photo

Dellner Coupler ƒSingle piece coupler

àNo connection between draft gear & coupler shank.

àNo any horizontal pivoting movement.

àNo slack generation due to draft gear action.

àTight tolerances-minimum slack 2 mm between

heads.

AAR(H) Type Tight Lock CBC

Tightlock Coupler Head

Draft Gear

Supporting Device

Manual Uncoupling Device

Aikon Draft Gear

Faiveley Draft Gear

Faiveley Double acting Draft

Gear H-Type tight lock coupler head Duoble Acting Draft Gear

Maintenance of Draft Gear

MonthlyCheck for loose bolts, external damage.

Quarterly

Repeat above checks.

Check draft gear seating in the pocket.

Examine condition of buff plate. Apply grease if

necessary.

AnnuallyRepeat above checks.

6 8 years

Repeat above checks.

Check pre-load value. Replace spring column if

necessary.

MonthlyCheck for loose bolts, external damage.

Quarterly

Repeat above checks.

Check draft gear seating in the pocket.

Examine condition of buff plate. Apply grease if

necessary.

AnnuallyRepeat above checks.

6 8 years

Repeat above checks.

Check pre-load value. Replace spring column if

necessary.

Problems noticed during POH &

Solution

ƒPOH of CBC/ Month in LLH-34 Nos.

ƒDG Rubber Pads damaged,36%

à Replace

ƒLongitudinal jerk due to excess pre-load

àReduced pre load from 50 KN to 30 KN

ƒYoke hole oblonged,18%

àReplace

ƒHousing cracked,9%

àReplace

Coupler Heads

Faivley made Escourt made

Problems Noticed & Solution

ƒCoupler body cracked,9%

àReplace.

ƒKnuckle worn out,65%

àReplace

ƒYoke Hole worn out,40%

àReplace

Maintenance of Coupler Head

Monthly

Check tell tale of couplers.

Visual check for external damage, condition of wear plate on shank. Replace wear plate if necessary.

Quarterly

Repeat above checks.

Coat bare steel areas of coupler head body and knuckle with

Molykote D321R (or equivalent) dry spray.

CAUTION: Do not spray on the knuckle locking surface and internal parts like lock etc.

Annually

Repeat above checks.

Check gap between coupler head and knuckle with Jaw gap gauge (NO-GO). If wear out is not acceptable replace knuckle etc., as advised in the maintenance manual.

Check by profile gauge (GO).

Conduct anti-creep check.

6 8 years

Repeat above checks.

Overhaul coupler head. Check parts for wear out. Replace if necessary.

Monthly

Check tell tale of couplers.

Visual check for external damage, condition of wear plate on shank. Replace wear plate if necessary.

Quarterly

Repeat above checks.

Coat bare steel areas of coupler head body and knuckle with

Molykote D321R (or equivalent) dry spray.

CAUTION: Do not spray on the knuckle locking surface and internal parts like lock etc.

Annually

Repeat above checks.

Check gap between coupler head and knuckle with Jaw gap gauge (NO-GO). If wear out is not acceptable replace knuckle etc., as advised in the maintenance manual.

Check by profile gauge (GO).

Conduct anti-creep check.

6 8 years

Repeat above checks.

Overhaul coupler head. Check parts for wear out. Replace if necessary.

Supporting Device

Supporting Device

Problems Noticed & Solution

ƒFunction: To absorb vertical vibration.

ƒSpring box worn out causes spring height

increased,55%

àReplace

ƒ100% Nut Bolts worn out causes vertical

jerking,hence replaced all nuts & bolts.

ƒSprings damaged& free hight short,70%

à Replace

Maintenance of Supporting

Device

Monthly

Visual check for external damage.

Check height 187.5 mm both sides near the

bolts. Tighten the M16 nut to set specified height.

Apply grease on wear plate.

Check condition of wear plate. Replace wear

plate if necessary.

QuarterlyRepeat above checks.

AnnuallyRepeat above checks.

6 8 years

Repeat above checks.

Check compression spring for loss of pre-load.

Replace if necessary.

Monthly

Visual check for external damage.

Check height 187.5 mm both sides near the

bolts. Tighten the M16 nut to set specified height.

Apply grease on wear plate.

Check condition of wear plate. Replace wear

plate if necessary.

QuarterlyRepeat above checks.

AnnuallyRepeat above checks.

6 8 years

Repeat above checks.

Check compression spring for loss of pre-load.

Replace if necessary.

Operating Handle

Operating Handle

Problems Noticed & Solution

ƒOperated from both sides in coach & wagon.

ƒBolts worn out/corroded,100%

àReplace

ƒBracket corroded,100%

àIf excess, then replace

ƒBolts to be tightened with specific torque

value.

ƒCheck groove in bore of the bracket

Maintenance of Operating Handle

Monthly

Visual check for external damage, loose bolts

etc.

Apply grease on the slide and slide rods.

QuarterlyRepeat above checks.

Annually

Repeat above checks.

Check wear on slide, slide rods and bearings.

Replace if wear is excessive.

6 8 yearsRepeat above checks.

Monthly

Visual check for external damage, loose bolts

etc.

Apply grease on the slide and slide rods.

QuarterlyRepeat above checks.

Annually

Repeat above checks.

Check wear on slide, slide rods and bearings.

Replace if wear is excessive.

6 8 yearsRepeat above checks.

CBC used in Freight Stock

ƒAAR E/F Type coupler is used in wagons.

ƒHT Draft Gears are used-MK-50 & RF-361

ƒSupplied by M/S Jupiter & Alloy Steel India

Ltd(JASIL)

ƒM/S Tex Meco

ƒM/S FAS

ƒDraft Gear to be fitted with yoke

High Capacity Draft Gears

MK-50 Draft Gear

MK-50 & RF-361 Draft Gear

MK-50

RF-361

Design Features of Draft

Gears

79.6 %86 %Energy

absorption

36.6 %23.7 %Performance

efficiency

232 T269 TReaction force

67.8 mm81.5 mmTravel

5725 Kgm5385 KgmCapacity

138 Kg170 KgWeight

RF-361MK-50Particulars

79.6 %86 %Energy

absorption

36.6 %23.7 %Performance

efficiency

232 T269 TReaction force

67.8 mm81.5 mmTravel

5725 Kgm5385 KgmCapacity

138 Kg170 KgWeight

RF-361MK-50Particulars

Draft Gears of BoxN HL

Couplers of BoxN HL

Location of Crack in Coupler

MK-50 Draft Gear Failure &

Solution

ƒHousing cracked,9%

àReplace

ƒSpring damage/ broken/bent,100%

àReplace

ƒYoke hole worn out,55%

àReplace

ƒYoke body cracked,15%

àReplace

RF-361 Draft Gear Failure &

Solution

ƒHousing cracked,10%

àReplace

ƒRubber pad damage,65%

àReplace

ƒRubber pad thickness less than 54 mm,20%

àReplace

ƒ30° shoe broken/ worn out,15%

àReplace

CBC used in EMU

ƒShacku wedge lock coupler is used in EMU

ƒRubber pad damaged,65%

à Replace

ƒYoke hole bush worn out/elongated,100%

àReplace

ƒCoupler body damaged,36%

àReplace

ƒHousing cracked,15%

àReplace

Shacku Coupler

Reasons for the Jerks

ƒSlack between coupler heads

ƒSlack in the coupler & draft gear connection

due to wearquotesdbs_dbs14.pdfusesText_20
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