MODEL 2506
Custom 5th Wheel Hitch Mounting Rail Installation Instructions. 2011?2019 Chevrolet & GMC 2500 & 3500 Trucks. MODEL 2506. B&W Trailer Hitches.
COVER PAGE
Jan 21 2021 installation instruction and verify vehicle application. www.ReeseProducts.com. Cover. Page. 30035 BASE RAIL MOUNTING KIT. 10 BOLT RAIL KIT.
16100 & 16200 - installation manual
Rear edge of the truck bed to the rear edge of the base rail. Step 1. The following instructions should be used to mount the base rails. Raise the rear of the
Model 3200
Installation of the B&W Patriot 16k hitch requires the use of a Rail Kit to attach The Patriot 16k base will mount to a rail kit in the truck.
MODEL 2600
Custom 5th Wheel Hitch Mounting Rail Installation Instructions. 2003?2012 Dodge RAM 2500 & 3500 Trucks. MODEL 2600. B&W Trailer Hitches.
MODEL 2400
Custom 5th Wheel Hitch Mounting Rail Installation Instructions. 2005?2010 Ford F250 & F350 Trucks. MODEL 2400. B&W Trailer Hitches.
MODEL 2402
Custom 5th Wheel Hitch Mounting Rail Installation Instructions. 2017 ? 2022 Ford F250 & F350 Trucks. MODEL 2402. B&W Trailer Hitches.
DR Kit Installation Instructions_Final.indd
DesignRail® Post Kits come with a pre-aached base plate and are supplied with Install Stair Rail Kits (if applicable) ... Post Kits - Layout Guidelines.
MODEL 2604
Custom 5th Wheel Hitch Mounting Rail Installation Instructions. 2019?2021 Ram 1500 Trucks NOTICE: Some steps of this Patriot rail kit assembly.
MODEL 2503
Custom 5th Wheel Hitch Mounting Rail Installation Instructions. 2007?2018 Chevrolet & GMC 1500 Trucks. Includes 2019 Chevy LD & GMC Limited 1500 Trucks.
© 2006,2007,2008,2009,2010,2011,2012,2013, 2014, 2017 HORIZON GLOBAL. Made in China30035IN1/21/2021Rev. V
NOTE! Prior to installing product, please visit one of our websites to assure your kit contains the most recent revision to installation instruction and verify vehicle application. www.ReeseProducts.com Cover Page30035 BASE RAIL MOUNTING KIT
10 BOLT RAIL KIT
COVER PAGE
© 2006,2007,2008,2009,2010,2011,2012,2013, 2014, 2017 HORIZON GLOBAL. Made in China30035IN1/21/2021Rev. V
14 15 2514 15
30035 BASE RAIL MOUNTING KIT
10 BOLT RAIL KIT
INSTALLATION INSTRUCTIONS
For Installation Assistance or Technical Help, Call 1-800-632-3290 (1) Provide this Manual to end user. (2) Physically demonstrate procedures in this Manual to end user. (3) Have end user demonstrate that he/she understands procedures. (1) Read and follow this Manual every time you use Hitch. (2) Save this Manual for future reference. (3) Pass on copies of Manual to any other user or owner of Hitch.DEALER/INSTALLER:
END USER:
BASERAILSQTY.
1.LONGBRACKET(2)
2.SHORTBRACKET(2)
3.1/2SPACER(10)
4.SPACER(2)
5.CARRIAGEBOLTS(10)
6.KNURLEDBOLTS(8)
7.1/2NUTS(18)
8.1/2LOCKWASHERS(18)
9.1/2SERRATEDWASHERS(6)
10.1/2FLATWASHERS(4)
14.41/2CARRIAGEBOLT(2)
15.TUBESPACER(2)
25.BASERAILS(2)
26.PULLWIRE(1)
NOTE: NOT ALL HARDWARE IS GOING TO BE USED ON ALL INSTALLATIONSFig. 1
1 7 8 9 5 6 4 3 2 10SHEET 1 0F 19
26© 2006,2007,2008,2009,2010,2011,2012,2013, 2014, 2017 HORIZON GLOBAL. Made in China30035IN1/21/2021Rev. V
1. The following instructions should be used to mount the fifth wheel. Care and attention to detail will ensure a quick
quality installation. Check parts against parts list to become familiar with parts in kit. (See Fig. 1)
2. Raise rear of truck high enough to allow jack stands to be placed under rear spring hanger bracket of truck. This will
provide maximum room to install the fifth wheel brackets.3. Do not install mounting rails over plastic bed liners. Plastic bed liners must be cut out of the way. Base rails may be
installed on spray in liner. Note: Consult installer for recommended curing time.4. Use only HORIZON GLOBAL. supplied bolts, nuts, and washers to install this kit. All bolts are Grade 5 and nuts are
Grade 5 unless specified otherwise.
5. Specific instructions for most commonly usedvehicles are included. Each frame bracket must be bolted to the
vehicle frame with two bolts, unless optional weld is used.To prevent the trailer from hitting the cab with the trailer turned 90°, the center of the hitch should be at least 52" from
the back of the cab when using a long bed truck. (Actual distance required will depend on trailer width and king pin
box or a Reese SIDEWINDERTMDO NOT INSTALL ON ORTMPINBOX
INSTALLED ON THE TRAILER.
6. Measurements are given from Rear Edge of truck bed to rear edge of the base rail closest to the Rear Edge of truck
for most vehicle applications (See Fig. 2).7. Center hitch between fender wells and make sure rails are square. Adjust position of rails until both diagonal
measurements are the same. This should allow installation of a gooseneck or other fifth wheels to these rails
(See Fig. 2).8. Drill 10 holes identified in Fig. 2. (Hole location will vary for individual vehicle applications.) Drill all holes with 1/8"
drill, and then temporarily position frame brackets to frame and align with pilot hole to ensure the brackets
and holes in the bed align without any interference with any structure below the truck bed.If holes do not align
geNOTE: For
Toyota 2000-
slotted spacer to avoid crushing of truck bed. GENERAL INSTRUCTIONS FOR 30035 BASE RAIL INSTALLATIONWARNING:
If the truck is raised, be sure that the truck is properly blocked and restrained to prevent the truck from falling. Failure to do so may result in the truck suddenly falling, causing death or serious injury.CAUTION:
These instructions are guidelines only. Actual installation is the responsibility of the installer and the owner. Always measure truck and trailer before installing hitch to be sure that there is clearance at the cab and at the bumper to allow for turns. TOOLS1/8" drill 3/4" Socket & Open EndWrench
17/32" drill 100 lb-ft Torque Wrench
CAUTION:
Check for obstructions before drilling. Failure to do so could result in damaged fuel or brake lines, structural members, etc. HORIZON GLOBAL. does its best to communicate tow vehicle manufacturer changes; however, it is ultimately the responsibility of the installer to prevent damage due to installation.SHEET 2 0F 19
CAUTION:
It is important that 17/32" drill be used for holes in chassis frame as rib neck bolts may break if too small a hole is usedand neck may not grip if too large a hole is used.© 2006,2007,2008,2009,2010,2011,2012,2013, 2014, 2017 HORIZON GLOBAL. Made in China30035IN1/21/2021Rev. V
9. Install mounting brackets onto carriage bolts with the long brackets on forward bolts and short
brackets on rearward (long and short brackets can be interchanged as needed). Secure bolts through mounting brackets with serrated washers, lock washers, and hex nuts. Secure the other four bolts through the bed with flat washers, lock washers, and nuts.10. Drill two holes in frame for each bracket. Select the holes which will give the greatest spread
-13x1-hex nuts. Tighten nuts until bolt heads seat. Lubrication of knurls of all rib neck bolts is recommended.
WARNING:
DO NOT lubricate threads. It may cause bolt failure.11. Torque all nuts to 85 lb-ft
12. Pull wire provided to pull rib neck bolts through frame as needed per application
Note:On vehicles with heavy duty suspensions, check for interference with bolts where brackets aremounted to frame. If interference with suspension spring results, cut bolt flush to nut outboard of frame
or use weld option.CAUTION:
Check for obstructions before drilling. Failure to do so could result in damaged fuel or brake lines, structural members, etc. HORIZON GLOBAL does its best to communicate tow vehicle manufacturer changes; however, it is ultimately the responsibility of the installer to prevent damage due to installation.Fig. 2
Measure diagonal
from same reference point.Measurement
should be the same.ROW 1ROW 2ROW 3ROW 4
NOTE:Must install center bolt
in one of the center holes in each rail.Check to make sure
center bolt does not interfere with bed sill.Choose 10 holes
identified by black dots that correspond with your individual10, GM Silverado
Pattern Shown)
Use side bracket/hitch base assembly to position rails (not included)Rear Edge of
Truck Bed
Rear Edge of Truck bed to
Rear Edge of Base Rail
Front of Truck Drill locations will vary. See individual installation for locationSHEET 3 0F 19
For Installation Assistance or Technical Help, Call 1-800-632-3290Note:See page 18 for a list of required adapter brackets to be used along with the universal brackets.
© 2006,2007,2008,2009,2010,2011,2012,2013, 2014, 2017 HORIZON GLOBAL. Made in China30035IN1/21/2021Rev. V
Chevrolet Silverado and GMC Sierra 2011 -2016, 2500 HD & 3500 HDCAUTION!
Read pages 2-3 of these instructions before starting installation. Failure to do so could result in significant vehicle damage!
IMPORTANT NOTES FOR THIS INSTALLATION:
spot welds where the bed sill sits.SHEET 4 0F 19
*Optional weld patternDrivers side of 3/4 ton HD shown
Long bracket
SideBracket
Short bracket
1/4 2
1/4 2*1/4 1.5-3
1/4 2*
King pin centered over
AxleLong Box Bed Sills
Short Box and some year
Long Box Bed Sills
Front ofVehicle
Note: Pull wires provided, will be needed to
install hardware in brackets through frame.CAUTION!
Check for obstructions before drilling. Failure to do so could result in damaged fuel or brake lines, structural members, etc.
HORIZON GLOBAL does its best to communicate tow vehicle manufacturer changes; however, it is ultimately the responsibility of
the installer to prevent damage due to installation.ROW 1ROW 2ROW 4ROW 3Front of
Vehicle
Rear Edge of
Truck Bed
Measure from rear edge of
truck bed to rear edge of base rail NOTE:Must install center bolt in
one of the center holes in each rail.Check to make sure center
bolt does not interfere with bed sill.NOTE: For ease of
installation, installer can head bolt and flat washer.© 2006,2007,2008,2009,2010,2011,2012,2013, 2014, 2017 HORIZON GLOBAL. Made in China30035IN1/21/2021Rev. V
1999 CHEVROLET SILVERADO & GMC SIERRA (NOT SIERRA CLASSIC) MODELS.
2000 -2019 (OLD BODY STYLE) CHEVROLET SILVERADO 1500 & GMC SIERRA 1500.
NOTE: DOES NOT INCLUDE 2019 NEW BODY STYLE.
2000 -2010 CHEVROLET & GMC 2500 HD & 3500 HD
2004 -2019 (OLD BODY STYLE) 1500 CREW CAB WITH ~5'8" BED (REESE
SIDEWINDER PINBOX REQUIRED FOR ~5'8" BED)
CAUTION!
Read pages 2-3 of these instructions before starting installation. Failure to do so could result in significant vehicle damage!
IMPORTANT NOTES FOR THIS INSTALLATION:
spot welds where the bed sill sits.SHEET 5 0F 19
CAUTION!
Check for obstructions before drilling. Failure to do so could result in damaged fuel or brake lines, structural members, etc. HORIZON
GLOBAL does its best to communicate tow vehicle manufacturer changes; however, it is ultimately the responsibility of the installer to
prevent damage due to installation.Side Bracket
Front of
Vehicle
Rear Edge of
Truck Bed
1/4 1.5-3
1/4 2*
1/4 2
1/4 2*
*Optional weld patternDrivers side of 3/4 ton HD shown
Measure from rear edge of
truck bed to rear edge of base railLong bracketShort bracket
ROW 1ROW 2ROW 3ROW 4
King pin centered over Axle
Note: Pull wires provided, will be needed to
install hardware in brackets through frame.Long Box Bed Sills
(Bold Line)Short Box (Dashed Line)
NOTE:Later models will
require exchanging forward long brackets side to side & bracket to Row 2. This is to avoid brake cable hanger here for clarity.Front of
Vehicle
Do not install on a truck
unless the trailer is equipped with a ReeseSidewinderTMPinbox.
NOTE:Must install center bolt in
one of the center holes in each rail.Check to make sure center
bolt does not interfere with bed sill.NOTE:For ease of installation, installer can head bolt and flat washer.© 2006,2007,2008,2009,2010,2011,2012,2013, 2014, 2017 HORIZON GLOBAL. Made in China30035IN1/21/2021Rev. V
CHEVROLET & GMC 1988 -1998
CHEVROLET AND GMC 1992 -1998 4-DOOR
1999 CHEVROLET SILVERADO & GMC SIERRA CLASSIC (WITH TAPERED FRAME)
(RED TURN SIGNALS)CAUTION!
Read pages 2-3 of these instructions before starting installation. Failure to do so could result in significant vehicle damage!
IMPORTANT NOTES FOR THIS INSTALLATION:
spot welds where the bed sill sits.CAUTION!
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