Trek FuelEx 2020 and 2021 Service Manual Supplement
Suspension hardware replacement parts Install the crown race then the lower bearing ... For derailleur with Active Braking Pivot hardware kit
Drive End Frame Bearing Assembly Replacement Instructions for 24SI
The failure to carefully follow these Installation Instructions It may be necessary to obtain Miscellaneous Hardware Kit to replace parts that may be ...
2018-2022-super-deluxe-service-manual-english.pdf
DAMPER BODY EYELET BEARING HOUSING ASSEMBLY REPLACEMENT . from the bicycle remove the mounting hardware before performing any service.
Slip Ring End Rotor Bearing Replacement Instructions for 24SI
It may be necessary to obtain Miscellaneous Hardware Kit to replace parts Remove the slinger and bearing from the rotor shaft and dispose of the old ...
Ultimate & Pro Series Knuckle Hardware Kit Instructions
to install a Spidertrax Ultimate Unit Bearing to the outer knuckle. Some tips for hardware installation: 1. Figure 1 details the hardware orientation for
2020 & 2021 FUEL EX
Suspension hardware replacement parts Install the crown race then the lower bearing ... For derailleur with Active Braking Pivot hardware kit
Replace power steering mechanism (Machines with power steering
Set all mounting hardware aside. (Fig.3). FIG. 3. 2. Remove the SEMS M8 hex screw (steering tension) from the steering support channel and bearing support
2020 and 2021 Rail Service Manual
Install the Knock Block and Kiox Install the upper bearing and compression ring ... For derailleur with Active Braking Pivot hardware kit see page 13.
installation instructions - commercial sectional doors
Page 8 - Installing Hardware. Page 10 - Installing Sections - Bottom / Vertical Track Page 20 - Universal End Bearing Plate Installation.
Ball-Bearing Side-Mount Drawer Slides 1 2 D806 Series
Installing Cabinet Members to Cabinet. Press release lever to disconnect drawer members. Using a level place and align cabinet member into position and
2020 & 2021 FUEL EX
2020 & 2021 Fuel EX Table of Contents
1.Knock Block headset 1
2.Bottom bracket 1
3.Down tube storage (carbon frames only) 2
4.Rear derailleur hanger 2
5.Frame guards 3
6.Cable routing 4
7.Suspension hardware replacement parts 6
8.Dropout hardware 8
9. NOTEThis manual has the unique design
features and components for the 2020 & 2021Fuel EX bicycle.
1 1Knock Block headset
DescriptionPart number
Knock Block 58-degree complete
headset5252156
Knock Block 58-degree upper
assembly5252157
CHIP BOLT
UPPER BEARING
COVERUPPER BEARING
CROWN RACE
COMPRESSION
RINGHEAD TUBE
KNOCKBLOCK CHIP
LOWER BEARING
1.Apply grease to the upper and lower head tube
bearing-bores. 2.Apply grease to the inside bearing seats for
the compression ring and the crown race. 3.Install the crown race, then the lower bearing
on the steerer tube. 4.Insert the steerer tube into the bottom of the
head tube. 5.Install the upper bearing and the compression
ring onto the steerer tube. 6.Insert the Knock Block chip into the frame.
Do not tighten.
7.Install the upper bearing cover.
8.Install spacers as necessary.
9.Insert the Knock Block chip bolt and tighten
to 2Nm.The 2020 and 2021 Fuel EX models use the BB92
Use your bottom bracket manufacturer's manual for
removal and installation instructions.ILLUSTRATION: SRAM
Bottom bracket
2 2 3Down tube storage (carbon frames only)
Item numberDescriptionPart number 1Storage door, window
frame and hardwareW583862
Item number 1 includes all parts in red.
1.Position the window frame so the cable routing
tab is on the drive side of the bike. 2.Insert the window frame into the down tube
storage cutout. 3.Torque the bolts to 1.2Nm.
Item numberDescriptionPart number 1Derailleur hanger, bolt
and 30 mm washerW583423
For derailleur with Active Braking Pivot hardware kit, see page 7. 1CAUTION: Do not apply grease between the
hanger and the bicycle frame.CAUTION: Do not apply grease to the hanger
bolt threads. 1.Insert the hanger on the inside of the drive
side chainstay. 2.Install the washer on the derailleur hanger
bolt. 3.Insert the bolt into the frame.
4.Make sure to have the hanger in the correct
position as shown. 5.Torque the hanger bolt to 25Nm (left-hand
thread). 4Rear derailleur hanger
3 5Frame guards
ItemDescriptionPart numberQuantity
1Seatstay, carbon frames onlyW5830891
2Upper down tubeW5292281
3Lower down tube, carbon frames onlyW5830881
Lower down tube, aluminum frames onlyW5320981
4Lower down tube guard hardware, carbon frames only10425351
5Chainstay, 2021 carbon frames onlyW10485351
Chainstay, aluminum frames only52638211
6Chainstay, 2020 carbon frames onlyW5830871
1 4 3 4 2 5 6 1.Use isopropyl alcohol to clean the frame
surfaces that mate with the guards as shown below.CAUTION: Do not clean the entire frame with
isopropyl alcohol. 2.Remove the protective covering for the
adhesive. 3.Carbon frame only: Use two button head
screws to attach the:Down tube guard
Chainstay guard
4 6Cable routing
ItemDescriptionPart numberQuantity
1Cable entry guide W5192321
2Cable hardware, M4x0.7x16mmW5327631
3Bottom bracket cable exit guide - carbon onlyW5838071
4Chainstay brake exit guide - carbon frame onlyW5436051
5Cable hardware, M3x05x12mm - carbon frame onlyW3185291
1.Attach zip ties as shown.
2. In the down tube, zip tie the following cables
between the bicycle frame and the storage frame (cable routing tab):Rear derailleur housing
Rear brake hose
Dropper housing (when applicable)
3. Route the cables.
Carbon frame: Route rear derailleur
housing through the chainstay guard.Aluminum frame: Route the rear
derailleur housing internal through the chainstay.2020 carbon frame cable routing
TO REAR DERAILLEUR
TO DROPPER POST
TO REAR BRAKE
1 2 1 2 3 4 5ZIP TIE LOCATIONS
52020 & 2021 Fuel EX service manual supplement6
2021 carbon frame cable routing
2020 and 2021 alloy frame cable routing
ZIP TIE LOCATIONS
TO REAR DERAILLEUR
TO DROPPER POST
TO REAR BRAKE
ZIP TIE LOCATIONS
1 1 2 1 1 2 1ZIP TIE LOCATIONS
TO REAR BRAKE
1 2 1 2TO DROPPER
POSTTO REAR DERAILLEUR
6 7Suspension hardware replacement parts
9 8 8 10 11 12 12 13 13 15 14 7 7 9ROCKER LINK
Item numberDescription Part numberQuantity7Mino link boltW5792961
8Mino link spacerW5299691
9Mino link bearingW5292241
10Mino link nutW5292231
11Rocker pivot axleW5354691
12Rocker pivot
spacerW2900571
13Rocker pivot
bearing*W5865431
14Rocker pivot
bearing sleeveW3101551
15Rocker pivot nutW3115821
Rocker link hardware kit -
two each of pivot spacers and bearings. One axle bearing sleeve and one rocker nut.5999101
bearing sleeve, then the non-drive side bearing. 19 18 18 16 17 17 20CHAINSTAY
MAIN PIVOT POINT
Item numberDescription Part numberQuantity16Main pivot nutW5841341
17Main pivot spacerW4409211
18Main pivot bearing*W3020251
19Main pivot sleeveKit only1
20Main pivot axleKit only1
Main pivot point hardware kit
- one pivot nut, two spacers, two bearings, one sleeve, and one axle.5999091
bearing sleeve, then the non-drive side bearing. 7 2121
21
23
23
22
23
22
22
23
21
THRU-SHAFT / TRUNNION
Item numberDescription Part numberQuantity 21Thru shaft shock
boltW5838041
22Shock pivot
spacerW5299691
23Shock pivot
bearingW2934661
2222
25
25
24
23
23
23
23
24
STANDARD EYELET
Item numberDescription Part numberQuantity 22Shock pivot
spacerW5299691
23Shock pivot
bearingW2934661
24Upper pin mount
shock hardware kit5998981
25Upper pin mount
shock hardware kit5998991
7 2020 & 2021 Fuel EX service manual supplement
8Dropout hardware
8 2727
28
26
30
26
29
ACTIVE BRAKING PIVOT DROPOUT AND SKEWER
Item numberDescription Part numberQuantity26BearingW5834241
27Spacer (carbon
frame only)W5834221
28Axle guideW5834191
29Axle nutW5834201
30Rear skewerW5834691
Active Braking Pivot
universal hardware kit - universal derailleur hanger with bolt and washer, one axle guide, one axle nut, two spacers and two bearings.5999111
Maximum chainline (single) 55mm
Minimum chainline (single) 52mm
Max chainring for 55mm
chainline36T round, 34T oval
Max chainring for 52mm
chainline34T round, 32T oval
Minimum chainring for
52/55mm chainline
28TFork travel 140mm
Maximum fork travel 150mm
Maximum tire size29.0 x 2.60
Shock eye-to-eye length210mm
Shock stroke length55mm
Upper shock mounting width54mm
Lower shock mounting widt50mm with 10mm offset
to non-drive sideBolt diameter10mm
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