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so that the die remains free. Make sure that it is not too tight from the beginning. Nombre de dents sur le diamètre. Anzahl Zähne auf dem Durchmesser.
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SERVICE INSTRUCTIONS :
END KNURLING DIES HABEGGER
20 GENERAL REMARKS
Habegger end knurling dies are used for straight or crossed knurling (30° or 45°). They work without radial effort. No pressure is exerted on the workpiece, even with the smallest diameters. The three knurls forming the teeth assure a high quality of the job and the long life of the die.Main advantages :
- No untrue workpiece after the knurling operation - Very regular machining - No radial effort exerted on the collet or guide bush - Possibility to knurl diameters smaller than 1 mm - Better knurling quality21 KNURLING CONDITIONS
21.1 Diameter before knurling
Knurling is obtained by material deforming. Therefore, the diameter before knurling increases by 25 to 35 % of the pitch value, according to the machined material. These values are in direct relation with the material resistance.Indicative values are :
Tough materials : 25 %
Smooth materials : 35 %
Example : stainless steel
Ø before knurling : 3.17 mm
pitch : 0.9 mmResult : 25 % of 0.9 = 0.225
Ø before knurling + 0.225 = Ø after knurling3.17 + 0.225 = Ø 3.395 mm
The user must effect tests by himself in order to determine the diameter before knurling. He may use the following formula : d = diameter before knurlingD = diameter after knurling
P = pitch
d = D-(P/2) The knurled profile obtained with this diameter will not be complete. Adjust by increasing progressively that diameter, until the wanted knurled diameter has effectively been obtained.21.2 The peripheric speed of the workpiece must be about 20 m/min. This
speed decreases when the material is very hard.21.3 The indicative value for the feed is 0.2 to 0.3 mm/revolution.
21.4 In order to avoid material being upset on the face of the workpiece, we
recommend to machine an angle on the face.21.5 We also recommend to lubricate very much. Do never stop machining
during or towards the end of the knurling operation.21.6 The following information is absolutely needed when orders or enquiries are
submitted : a) the diameter after knurling (measured on the top of the teeth) with its mini and maxi tolerances. b) the wanted pitch. It must be determined by the user. c) the kind of material used.21.7 The return of the knurling dies must be done by "fast return". If the return
spring is not strong enough, arrange for a forced fast return.21.8 The three knurls must always have the same pitch. For crossed knurling, use
two knurls type BL and one knurl BR.22 DESCRIPTION
22.1 These knurling dies are always supplied with indication of the diameter
after knurling, measured on top of the teeth.22.2 Adjustable knurling dies are mounted on the machines with the help of die
holders R (see general catalogue). 1/2Part designation :
- 1 body (1) - 3 knurls DIN 82 (2) - 3 studs (3)23 HABEGGER DIE HOLDER TYPE R
Part designation :
- 1 shaft body (1) - 1 counter- nut (2) - 1 nut (3)Setting instructions :
a) Once the knurling die has been put on the die holder, tighten the nut (3) until it leans against the die. Then, loosen it slightly. Lock the counter-nut (2) so that the die remains free. Make sure that it is not too tight from the beginning. b) The outside diameter will be adjusted by modifying the turned diameter. c) The average diameter will be modified by adjusting the die. d) Of course, by modifying the die adjustment, the outside diameter will also be altered. Both adjustments must be combined therefore.24 SPARE PARTS
We supply some spart parts (knurls and studs) for this kind of knurling die, as the final adjustment will be made by the user. For spare parts orders and according to the goods, indicate the following points :Examples
Knurling die : - type of die FM 2.00 x 0.60 DE 16 crossed knurling 30° - designation 1 set of knurls Die holder : - type of holder die holder R 25-8 - designation 1 nut25 KNURLING WITH AN ODD NUMBER OF TEETH
Note :
Measuring the outside diameter of a knurled part with an odd number of teeth must be done by other means than the micrometer (for example by ring-gauges).Nombre de dents sur le diamètre
Number of teeth on the diameter
ØB x . . . = A
A x . . . = ØB
5 0.90451 1.10557
7 0.95066 1.05190
9 0.96980 1.03114
11 0.97970 1.02072
13 0.98550 1.01471
15 0.98910 1.01102
17 0.99150 1.00857
19 0.99320 1.00684
21 0.99440 1.00563
23 0.99540 1.00462
25 0.99610 1.00391
27 0.99660 1.00341
29 0.99710 1.00290
31 0.99740 1.00260
33 0.99770 1.00230
35 0.99800 1.00200
37 0.99820 1.00180
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