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Diesel Engine -Driven

Welder/AC Generator

Quick Specs

Heavy Industrial

Applications

Mechanical contractors

Structural steelwork

Fabrication

Maintenance

Repair

Rental

Construction

Pipe welding

Processes

Stick (SMAW)

MIG (GMAW)*

Flux-cored (FCAW)*

RMD

Pulsed MIG (GMAW-P)**

DC TIG (GTAW)

Air carbon arc (CAC-A)

Rated: 4.8 mm (3/16 in.) carbons

Capable: 6.4 mm (1/4 in.) carbons

Output Range

Generator Output Rated at 40°C (104°F)

12.000 watts peak, 10.000 watts continuous

*With wire feeder. **ArcReach models only with ArcReach Smart Feeder.

DC stick

20-400 A

MIG/?ux-cored 14-40 V

DC TIG

20-400 A

Issued February 2021 • Index No. ED/5.7 UKPower source is warranted for three years, parts and labour.

Welder/generator is warranted for three years, parts and labor. Engine is warranted separately by engine manufacturer.Big Blue

400X ProITW WELDING Products BV

Edisonstraat 10

P.O. Box 1551

NL-3261 LD Oud-Beijerland

The Netherlands

Tel.: +31 186 641 444

sales.NL@ITWwelding.com

ITW WELDING Sales Of?ce UK

77 New Court Way

Ormskirk, Lancashire L39 2YT

United Kingdom

Tel.: +44 1695 585 910

sales.UK@ITWwelding.com

International Headquarters

Miller Electric Mfg. LLC

An Illinois Tool Works Company

1635 W. Spencer Street

Appleton, WI 54914 USA

MillerWelds.com/europe

Heavy duty low-speed industrial

diesel engine KUBOTADurable and built to last in harsh industrial environments.

Superior arc

performance.

CE compliant.

The professional welder's choice - designed with the professional in mind, the Big Blue 400X Pro is the best for ease of use, reliability and fuel economy.

Ultra-adaptive arc control. Unlike

conventional DIG that provides a preset amount of short-clearing current,

Miller-exclusive Dynamic DIG technology

works on a time-based algorithm that automatically adjusts the amount of current required to clear a short. Delivers a smoother more consistent arc that can be tailored to match application, material, ?t-up and welder technique.

Dynamic DIG™ technology

Parameter control at the wire feeder or

pendant without needing a control cord. An ArcReach system allows you to change weld settings from your ArcReach feeder or Stick/TIG remote, saving a trip to the power supply. ArcReach technology uses the existing weld cable to communicate welding control information between the feeder or Stick/TIG remote and the power source. This technology eliminates the need for control cords, and their associated problems and costs. ArcReach-equipped power sources work with non-ArcReach accessories; however the ArcReach bene?t is only realized with the complete ArcReach system. This includes an ArcReach-equipped machine and one or more of the following accessories: • ArcReach SuitCase feeder • ArcReach Smart Feeder • ArcReach Stick/TIG RemoteArcReach® technology (option)

Big Blue® 400X Pro Features and Controls

Big Blue® 400X Pro Bene?ts

Thermal overload protection

prevents machine damage if the duty cycle is exceeded or air?ow is blocked.10.000 watts of pure generator power.

Plug in an extra Miller® inverter-based

power source for a second welding arc.

Industrial USB port.

Quickly upload the

latest software and download machine log ?les.Simple-to-set controls require no elaborate procedure - just select process and weld.Meters display

Process settings for quick and

easy setup Preset and actual amperage Digital meters with SunVision™ technology enable welding parameters to be viewed with greater clarity than analog meters - at virtually any angle.

Meters can be seen clearly even in

direct sunlight.Arc control is bene?cial when welding with stick and solid wires for easier ?ne-tuning of tough-to-weld materials and out-of-position applications.

Standard 14-pin receptacle with

Auto-Remote Sense™

for simple connection of remote controls and wire feeders.

Low OCV stick (VRD), when

enabled, reduces the open-circuit voltage to 30 volts when the welding power source is not in use, increasing operator safety without compromising arc starts.

HD powder coat

with zinc-rich primer protects sheet metal from rust and corrosion.

Standard features include adjustable

Hot Start,™ output contactor control,

automatic idle, 120-volt block heater and Dynamic DIG™.

Easily update technology

Less noise

Jobsite safety

With the industrial USB port, you can easily upload the latest software and download machine log ?les to retrieve in-depth

information from your machine such as diagnostics and statistics.Visit MillerWelds.com/support to download the latest software

updates. Quieter jobsites are safer and more productive because work crews can communicate easier. The Big Blue 400X Pro is only

71.6 decibels (96 Lwa) under a full load, allowing for easier jobsite communication. Optional wireless interface control makes it easier

to shut off your machine when it's not in use, so you can lower jobsite noise levels and hear what's going on around you. Reduce the need to walk back to or climb into the truck bed to make process and parameter changes, or turn your machine on/

off. ArcReach® technology provides parameter control at the wire feeder or Stick/TIG remote and optional wireless interface control

provides full front panel control in the palm of your hand, so you can lower the risk of encountering potential jobsite hazards. 2

Speci?cations (Subject to change without notice.)

Weld Mode/

ProcessWeld

Output

RangeWeld Output Rated

at 100% Duty Cycle at 40°C (104°F)Max. Open-

Circuit

VoltageGenerator Power Output

Rated at 40°C (104°F)Sound Levels

at Rated Output,

7 m (23 ft.)DimensionsNet Weight

(without fuel)** CC/DC (TIG)20-400 A300 A at 32 VDC

350 A at 27 VDC

400 A at 24 VDC85 VDC

30 VDC*12.000 watts peak,

10.000 watts continuous

1-phase, 84/42 A,

120/240 VACIdle: 66 dB (91 Lwa)

Weld: 71.6 dB (96 Lwa)H: 813 mm

(32 in.) W:

667 mm

(26.25 in.) D:

1.422 mm

(56 in.)431 kg (950 lb.) CC/DC (Stick)20-400 A CV/DC (FCAW/MIG)14-40 V Engine BrandFeaturesHPTypeEngine SpeedsCapacitiesAutomatic Engine

Shutdown

Kubota V1505CE compliant20.2Four-cylinder, liquid-cooled industrial dieselIdle: 1.500 rpm

Weld: 1.800 rpmFuel: 43.5 l (11.5 gal.)

Oil: 5.7 l (6 qt.)

Coolant: 5.7 l (6 qt.)Low oil pressure,

high coolant temperature, low fuel level

Performance Data

Weld AmperesTotal Aux. Power Available (Watts)

25 A10.000

75 A10.000

125 A10.000

175 A9.000

225 A7.500

300 A4.500

350 A1.000

* Sense voltage for Lift-Arc™ TIG and stick with VRD on. ** Additional 37 kg (82 lb.) when fuel tank is full. Engine Speci?cations (Engines warranted separately by the engine manufacturer)

Fuel Consumption Curve

Simultaneous Welding and Power

DC Weld Amperes at 100% Duty Cycle

Liters/Hr.

Us Gal./Hr.

Idle 3

Function Guide

CB5

NEUTRAL BONDED TO FRAME

NEUTRE RACCORDÉ

AU BÂTI

ELCB

1ELCB2CB4

SETYLNO DEEPS NUR TA ICFG T

1 A02 V021ZH06

TEST GFCI

AT RUN SPEED ONLY120V 20A 160HZELCB1ELCB2

1 9 10 7 8 11 12 143
2 6 4 5 13 1.

Self-calibrating digital weld meters with

fault code indication display preset or actual weld parameters. 2.

Pushbutton main control knob used for

adjusting amperage/voltage, adjusting arc control, and accessing the service menu. 3.

LED process indicator. Front panel process

selections are illuminated with an LED that identi?es the active process. This enables the selected weld process to be seen at a distance from the power source.

Touch or scratch

While weldingFor Auto-Stop, lift up to terminate arc

While weldingTo start Auto-Crater, press

momentary contact switchLift at any angle

Shieldinggas

Shielding

gas

Shielding

gasLift up until arcendsArc endswithout?areMove back down to maintain gas coverage

Welding

current ramps downMaintain shielding gas coverageShielding gasArc Arc

ArcWorkpiece

Workpiece

Workpiece

• Reduces or eliminates sticking • Reduces or eliminates electrode/work contamination • Low open-circuit voltage

ARC START with Lift-Arc

ARC END with Auto-Stop

ARC END with Auto-Crater

Eliminates need for a remote control

• Maintains shielding gas coverage

Eliminates tungsten and workpiece

contamination

Eliminates unwanted arc strikes

outside the weld area

Maintains shielding gas coverage

Eliminates tungsten and workpiece

contamination

Auto-Crater time allows for addition

of ?ller

Eliminates unwanted arc strikes

outside the weld area 5.

USB port allows software updates from

a USB drive. A summary ?le of recoded data from the unit will be saved to a USB drive that is inserted. 6.

Weatherproof Lexan

nameplate is super durable and resists cracking and fading. 7.

Adjustable arc control adjusts DIG when

process control is in stick mode and adjusts inductance when process control is in FCAW or MIG mode. The amount of DIG determines how much amperage (heat) varies with stick arc length. Inductance determines the "wetness" of the weld puddle. 8.

Maintenance interval reminder. Yellow and

red indicator lights let an operator know when the machine is approaching and ?nally in need of routine maintenance. 9.

Fuel indicator gauge. Low fuel shutdown

shuts engine off prior to running out of fuel to prevent loss of fuel in the system, and make restarts easy. 10.

Glow plugs assist in cold weather starting.

11.

Engine control switch is used to start the

engine and then select between auto idle and high speed lock. 12.

Standard 14-pin receptacle for simple

connection of remote controls and wire feeders. Includes Auto Remote Sense which automatically switches from panel to remote amperage/voltage (A/V) control with remote connected. Eliminates confusion of a panel/remote switch. 13.

International receptacle panel with 16

A, 240 V receptacle, 20 A 120 V GFCI

receptacle and 32 A, 240 V receptacle with circuit breakers.

14. Weld output terminals4. Lift-Arc

TIG with Auto-Stop

and

Auto-Crater.

4

Genuine Miller® Accessories

Trailers and Hitches (Note: Trailers are shipped unassembled.)

Mounting Speci?cations

Wireless Remote Hand

Control 301582

For remote current and

contactor control. Receiver plugs directly into the

14-pin receptacle of Miller

machine. 91.4 m (300 ft.) operating range. The Maxstar® or Dynasty® power sources can be run off the engine drive's generator to provide two arcs with only one engine.

Engine Filter Kits

253901 Field. For Kubota (USA/Int'l)

Includes all ?lters required for proper engine

maintenance. Oil ?lter, primary and secondary fuel ?lter, and primary air ?lter.

FA-1D Lockable Flame Arrestor

Fuel Cap 043947

Field

Fuel cap can be padlocked to

prevent vandalism. A built-in ?ame arrestor prevents ?ames or sparks from entering the fuel tank.

Protective Cover 195301

Field

Blue water-resistant cover with Miller logo

resists stains and mildew, and protects the ?nish of your welder.

ArcReach® Smart Feeder

301177

For use with ArcReach models only.

Maxstar® 210

(DC)

Dynasty® 210

(AC)

For portable

DC or AC/DC

TIG welding.ArcReach® SuitCase® 8 301457

ArcReach® SuitCase® 12 301456

Portable feeder designed to run off of arc voltage.

When paired with an ArcReach power source,

provides remote control of the power source without a control cord - saving time and money.

See literature M/6.55.

MIG (GMAW) or Flux-cored (FCAW)TIG (GTAW) Welding and multiple operator welding

ArcReach® Stick/TIG

Remote 301325

When paired with

an ArcReach power source, provides remote control of the power source without a control cord - saving time and money. See literature AY/14.5.

RHC-14 Hand Control

242211020

Miniature hand control for

remote current, voltage and contactor control. Dimensions:quotesdbs_dbs28.pdfusesText_34

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