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Personal injury and/or equipment damage

may result if proper safety precautions are not observed.

Ensure that reel is properly installed

before connecting input and output hoses.

Bleed fluid/gas pressure from system

before servicing reel.

Before connecting reel to supply line,

ensure that pressure does not exceed maximum working pressure rating of reel.

Remember, even low pressure is very

dangerous and can cause personal in- jury or death.

Be aware of machinery and personnel

in work area.

If a leak occurs in the hose or reel, re-

move system pressure immediately.

A high tension spring assembly is con-

tained within the reel. Exercise extreme caution.

Pull hose from reel by grasping the

hose itself, not the control valve.

If reel ceases to unwind or rewind,

remove system pressure immediately.

Do not pull or jerk on hose!

Treat and respect the hose reel as any

other piece of machinery, observing all common safety practices.Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City,

IN 46725

Ph: 800-444-3134 / 260-248-8188 • Fax: 800-444-4587 / 260-248-2605 Customer Service: 855-634-9109 • reelcraft@reelcraft.com • www .reelcraft.com

Dimensional Data

A25 3/8"

B24" C10" D6"

E10 1/2"

F8 1/8"

Personal Safety

IMPORTANT

Read this manual carefully before installing,

operating or servicing this equipment.

PW81000 OHP PW81100 OHP

Operating Instructions

Series 80000 Pressure Wash Hose Reel

High Pressure Model Number:

B C DF E

Form# 1239-112 Rev: 8/2020

INSTALLATION INSTRUCTIONS

WARNING: Ensure that reel, hose, and

equipment are properly grounded. Use an ohmmeter to check ground continuity.

Mounting

CAUTION: Unless reel was specified different-

ly when ordering, maximum installation height is 16 feet. Do not exceed this distance.

Maximum Operating Temperature:

PW81000 OHP (5000 psi) = 212 °F (100 °C)

PW81100 OHP (4800 psi) = 212 °F (100 °C)

1.

Unpack and inspect reel for damage.

Turn by hand to check for smooth opera-

tion. Check for completeness. 2.

Configure reel for top, side or bottom

hose dispensing by removing the bolts (2) from one side of the guide roller bracket and loosening the four guide arm bolts (3) on each side of the hose reel.

Rotate and remove each guide arm then

reinstall in the desired configuration. If bottom wind is desired, bolts (13) and bolts (2) must be removed and replaced after the guide arm is in position.

CAUTION: When changing guide arm

positions, the U-bolt must be placed in the proper location as instructed in figure A on page 4. The reel can "latch out" during use if this instruction is not adhered to. 3.

Position reel on floor, wall, or ceiling.

Secure into place using four (customer

supplied) bolts.

Installing the Input Hose

WARNING: Ensure that supply line pressure

does not exceed maximum working pressure rating of reel. Apply pipe thread sealant to all threads on standard reels. Do not overtighten connection. Recommended torque not to exceed 70 ft. lb.

CAUTION: Use flexible hose connection at

input. Do not use rigid plumbing. 1.

Apply thread sealant as directed and con-

nect swivel (12) to main shaft input (5). 2.

For standard shaft and swivel reels, con-

nect customer supplied inlet hose (4) to swivel input as indicated in illustration.

Installing the Output Hose

WARNING: Use extreme caution; reel under

tension. Avoid releasing latch mechanism.

CAUTION: Apply pipe thread sealant to all

threads on standard reels. Do not overtighten connection. Recommended torque not to exceed 70 ft. lb. 1.

Manually turn sheave (6) until spring is

tight, back off 3 turns, then latch. 2.

Route output hose (7) through roller

bracket (1), U-bolts (8), then through cutout (9) in spool as indicated in illus- tration. 3.

Connect output hose (7) to gooseneck

(10) as indicated in illustration. 4.

Verify U-bolt position conforms with

guide arm position using label inside spool. Then tighten nuts (11) on U-bolt (8). 5.

Charge hose. Momentarily open control

valve to purge hose of gases. When fluid appears at control valve, close valve.

With hose fully charged, release latch and

wind output hose onto reel. 6.

Install bumper stop assembly.

ADJUSTMENTS

WARNING: Use extreme caution; reel under

tension. Avoid releasing latch mechanism.

If necessary, adjust spring tension on reel by

manually adding or removing wraps of hose from spool, one wrap at a time, until desired tension is obtained. Manually add wraps to increase tension. Remove wraps to decrease tension.

WARNING: Rewind hose on reel, then bleed

pressure from system before performing the following procedures.

CAUTION: Remove all spring tension before

disassembling the hose reel. Do not attempt to open the riveted spring case assembly. 1.

Replace hoses in accordance with proce-

dures given in "Installation Instructions" section of this manual. 2.

All mating moving parts have been fac-

tory lubricated as required.

Series 80000 Pressure Wash Hose Reel

Page 2www.reelcraft.com

Series 80000 Pressure Wash Hose Reel

www.reelcraft.comPage 3 *Included in hardware kit part number 600654 **Prior to March 2012

ITEMDESCRIPTIONQTY.

PW81000

OHP

PW81100

OHP

141/4-20 lock nut 2261650-1261650-1

15U-bolt13-1174403-117440

163/8-16 x 5/8" screw9**

171/2-20 hex nut1S280-8S280-8

183/8-16 hex nut **2S281-6S281-6

1810-32 Nyloc nut1S82-15S82-15

19Latch pawl assembly1S600675S600675

20Latch spring1S260067S260067

21Latch pawl stud **1261351261351

21Shoulder screw1S393-2S393-2

22Base & upright assembly1600641600641

---Bumper Stop Assembly1NoneS602452 ---Hose Assembly1NoneS22-260044

ITEMDESCRIPTIONQTY.

PW81000

OHP

PW81100

OHP

15/16-18 x 1/2" screw9**

2Guide arm2261299261299

31 3/8" snap ring2**

4Bearing & flange assembly1S600644S600644

5Spring & case assembly1S600645-2S600645-2

6Sheave assembly1600649600649

75/16-18 lock nut8**

8Roller bracket assembly1S600642S600642

91/2 x 1/2 Swivel Union1S257-4S257-4

101/2 x 3/8 Swivel Union 45°1S257-63S257-63

11Ratchet, flow casting1261348-1261348-1

12Flange w/bearing & nut-sert assembly1S600651S600651

13Swivel assembly1S602033S602033

Data Dimensional

Podrían ocurrir lesiones personales y/o

daños en el equipo si no se siguen las in- strucciones de seguridad adecuadas.

Asegúrese de que el carretel esté insta-

lado apropiadamente antes de conectar las mangueras de entrada y de salida.

Purgue la presión de fluidos/gases del

sistema antes de suministrar servicio al carretel.

Antes de conectar el carretel a la línea

de suministro, asegúrese de que la pre- sión no exceda la clasificación máxima de la presión operativa del carretel.

Recuerde que aún la presión baja es

muy peligrosa y podría causar lesiones personales o la muerte.

Esté atento y fíjese si hay maquinaria o

personas en el área de trabajo.

Si existe una fuga en la manguera o en

el carretel, elimine inmediatamente la presión del sistema.

Hay un ensamblaje de resorte de ten-

sión alta en el interior del carretel. Sea extremadamente precavido.

Jale la manguera del carretel sujetando

la manguera, y no la válvula de control.

Si el carretel deja de desenrollarse o

enrollarse, elimine inmediatamente la presión del sistema. ¡No jale ni sacuda la manguera!

Trate y utilice el carretel de manguera

como lo haría con cualquier otra má- quina, siguiendo todas las pautas de seguridad generales.

Seguridad Personal

IMPORTANTE

Lea este manual detenidamente antes de

instalar, operar o dar servicio a este equipo.

Page 4

PW81000 OHP PW81100 OHP

Instrucciones de Operacion

Series 80000 Carrete de la manguera de

la colada de la presión

Número de modelo de alta presión:

Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City,

IN 46725

Ph: 800-444-3134 / 260-248-8188 • Fax: 800-444-4587 / 260-248-2605 Customer Service: 855-634-9109 • reelcraft@reelcraft.com • www .reelcraft.com B C DF

A25 3/8"

B24" C10" D6"

E10 1/2"

F8 1/8"

Form# 1239-112 Rev: 8/2020

INSTRUCCIONES DE INSTALACIÓN

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