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Grafcet Designer v.2.0

Grafcet Designer v.2.0 - Reference Manual Syntactic analysis of grafcets. ... o Change Grafcet Designer Language : English or French.



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PLC Programming Languages. (IEC 61131-3). Chap. 4 - GRAFCET. Ladder Diagram. Instruction List. Structured Text. Sequential Function Chart. (GRAFCET).



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National foreword. This British Standard is the UK implementation of EN 60848:2013. It is identical to IEC 60848:2013. It supersedes BS EN 60848:2002 



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15 sept 2011 · Abstract—This paper shows how the behavior of a model described in the specification language proposed by the IEC

  • What is Grafcet in English?

    Grafcet is the abbreviation for: “GRAphe Fonctionnel de Commande Etapes/Transitions.” It means: Step Transition function chart.
  • What is Grafcet used for?

    Grafcet is a European standard (DIN EN 60848) that allows you to describe a control function or a machine. It's a specification language for sequential function charts. In English: Representation of the control function with steps and step enabling conditions.
  • What is Grafcet also known as?

    Abstract: This paper reviews Grafcet, also known as Sequential Function Charts. (SFC) , from a North American perspective.
  • GRAFCET aims to specify the functional behaviour of sequential parts of a control program. Its hierarchical components (enclosing step, partial-Grafcets and forcing orders) serve to structure a program's behaviour in a clear way and enable control of distributed parts within a single PLC.
Title: Graphic GRAFCET diagram editor based on GeCé

Student: Samuel Gómez Crespo

Supervisor: José Pedro Muñoz Gázquez

Tutor: Antonio Benito Martínez Velasco

Department: Service and Information System Engineering

Presentation date: 2011-09-21

1 2

PROJECT DATA

Project title: Graphic GRAFCET diagram editor based on GeCé

Student name: Samuel Gómez Crespo

Degree: Master's Degree in Information Technology specialized in Software Engineering and

Information Systems

Credits: 30 ECTS

Supervisor: José Pedro Muñoz Gázquez

Tutor: Antonio Benito Martínez Velasco

Department: Service and Information System Engineering

BOARD MEMBERS (name and signature)

President: Xavier Franch Gutiérrez

Secretary: Cristina Gómez Seoane

Member: Jose M. Cabré Garcia

GRADE

Numeric grade:

Descriptive grade:

Date: 3 4

Table of Contents

What is GRAFCET?.................................................................................................................13

GRAFCET applications.......................................................................................................13

What is CITCEA?.....................................................................................................................14

What is GeCé?..........................................................................................................................15

Why translation to C?...............................................................................................................15

Why not C directly?.............................................................................................................15

Project motivation.....................................................................................................................15

A local problem....................................................................................................................15

A growing global problem....................................................................................................15

Introducing a solution...........................................................................................................15

The goals of the project.............................................................................................................16

Initial methodology...................................................................................................................17

UniSim discovery......................................................................................................................17

Methodology revision...............................................................................................................17

Discarded methodology........................................................................................................18

Discovery of differences between SFC and GRAFCET...........................................................19

The ultimate methodology........................................................................................................19

Evolution of the design tasks...............................................................................................20

Modification from sprint 10.................................................................................................21

Business modeling.........................................................................................................................22

Use case diagram......................................................................................................................22

Class diagram............................................................................................................................23

Requirements specification............................................................................................................26

The need for good requirements...............................................................................................26

Requirements composition........................................................................................................26

Current users of GeCé..........................................................................................................26

Other GRAFCET designers..................................................................................................26

Product owner......................................................................................................................26

The scope of the work...............................................................................................................27

The current situation.............................................................................................................27

The new situation.................................................................................................................27

The context of the work.......................................................................................................27

Off-the-Shelf solutions..............................................................................................................27

Functional requirements............................................................................................................30

Product use case list.............................................................................................................30

Individual product use cases................................................................................................30

Conceptual schema...................................................................................................................41

Class diagram.......................................................................................................................41

Changes over the business class diagram.............................................................................43

Non-functional requirements....................................................................................................45

Usability and humanity requirements..................................................................................45

Maintainability and support requirements............................................................................45

Legal requirements...............................................................................................................45

5

Satisfaction argument................................................................................................................45

Minor sprints.............................................................................................................................51

Features by sprint......................................................................................................................52

Code generation........................................................................................................................53

Macro-step code generation.................................................................................................53

Design goals..............................................................................................................................61

Reusing UniSim........................................................................................................................61

Finding the reusable components.........................................................................................61

Design model of the reusable components...........................................................................64

GUI design model verification.............................................................................................66

Cross-platform design..........................................................................................................67

Code generation........................................................................................................................69

Steps status...........................................................................................................................72

Variables value.....................................................................................................................73

Adding new data types..............................................................................................................77

Design model............................................................................................................................78

New project..........................................................................................................................78

Save project..........................................................................................................................79

Open project.........................................................................................................................80

New grafcet..........................................................................................................................82

Add initial step.....................................................................................................................83

Add step................................................................................................................................85

Add project variable.............................................................................................................86

Add grafcet variable.............................................................................................................87

Add transition.......................................................................................................................88

Code generation....................................................................................................................90

Add action............................................................................................................................96

Add macro-step....................................................................................................................98

Add enclosing Step.............................................................................................................101

Add forcing order...............................................................................................................106

DRY improvements.................................................................................................................109

Small rectangles.................................................................................................................109

Implementation tradeoffs........................................................................................................110

Action graphics...................................................................................................................110

Actions code generation.....................................................................................................112

Economic assessment..................................................................................................................113

Material resources cost............................................................................................................113

6

Other services.....................................................................................................................113

Waste management.............................................................................................................114

Human resources cost.............................................................................................................114

Total cost.................................................................................................................................114

Achieved goals........................................................................................................................115

Future work.............................................................................................................................115

Annex A: Application example....................................................................................................119

System specification................................................................................................................119

Diagram drawing.....................................................................................................................119

Diagram validation..................................................................................................................121

Code generation......................................................................................................................122

Code compilation....................................................................................................................123

Code execution........................................................................................................................123

Annex B: Guidelines for the extension of GeGé.........................................................................125

User story is the measure of all things....................................................................................125

One user story at a time..........................................................................................................125

When in Rome, do as the Romans..........................................................................................125

Use the analysis class diagram................................................................................................126

The Tetris law..........................................................................................................................126

The mitosis law.......................................................................................................................126

Code is not free.......................................................................................................................126

Corollary: The GeGé extension recipe....................................................................................126

Annex C: Sprint meetings log......................................................................................................127

Sprint 1....................................................................................................................................127

Sprint planning...................................................................................................................127

Sprint review......................................................................................................................127

Sprint 2....................................................................................................................................128

Sprint planning...................................................................................................................128

Sprint review......................................................................................................................128

Sprint 3....................................................................................................................................129

Sprint planning...................................................................................................................129

Sprint review......................................................................................................................129

Sprint 3.1.................................................................................................................................130

Sprint planning...................................................................................................................130

Sprint review......................................................................................................................130

Sprint 4....................................................................................................................................131

Sprint planning...................................................................................................................131

Sprint review......................................................................................................................131

Sprint 5....................................................................................................................................132

Sprint planning...................................................................................................................132

Sprint review......................................................................................................................132

Sprint 6....................................................................................................................................133

Sprint planning...................................................................................................................133

Sprint review......................................................................................................................133

Sprint 7....................................................................................................................................134

Sprint planning...................................................................................................................134

Sprint review......................................................................................................................134

7

Sprint 7.1.................................................................................................................................135

Sprint planning...................................................................................................................135

Sprint review......................................................................................................................135

Sprint 8....................................................................................................................................136

Sprint planning...................................................................................................................136

Sprint review......................................................................................................................136

Sprint 9....................................................................................................................................138

Sprint planning...................................................................................................................138

Sprint review......................................................................................................................138

Sprint 10..................................................................................................................................140

Sprint planning...................................................................................................................140

Sprint review......................................................................................................................140

Sprint 10.1...............................................................................................................................141

Sprint planning...................................................................................................................141

Sprint review......................................................................................................................141

Sprint 10.2...............................................................................................................................142

Sprint planning...................................................................................................................142

Sprint review......................................................................................................................142

Sprint 11..................................................................................................................................143

Sprint planning...................................................................................................................143

Extraordinary meeting........................................................................................................143

Sprint review......................................................................................................................144

Sprint 12..................................................................................................................................145

Sprint planning...................................................................................................................145

Sprint review......................................................................................................................145

Sprint 13..................................................................................................................................146

Sprint planning...................................................................................................................146

Sprint review......................................................................................................................146

Sprint 14..................................................................................................................................147

Sprint planning...................................................................................................................147

Sprint review......................................................................................................................147

Sprint 15..................................................................................................................................148

Sprint planning...................................................................................................................148

Sprint review......................................................................................................................148

Sprint 16..................................................................................................................................149

Sprint planning...................................................................................................................149

Sprint review......................................................................................................................149

Sprint 17..................................................................................................................................150

Sprint planning...................................................................................................................150

Sprint review......................................................................................................................150

Future sprints..........................................................................................................................151

8

Illustration Index

Illustration 1: Example of GRAFCET diagram....................................................................................7

Illustration 2: Summary of the goals of the project............................................................................13

Illustration 3: Example of features associated to more than one goal................................................17

Illustration 4: Business use case diagram...........................................................................................23

Illustration 5: Simplified business class diagram...............................................................................25

Illustration 6: Complete business class diagram................................................................................27

Illustration 7: Screenshot of UniSim..................................................................................................35

Illustration 8: Screenshot of GRAFTOR (although the title reads "Grafedit")..................................35

Illustration 9: System use case diagram.............................................................................................37

Illustration 10: System class diagram. Part 1.....................................................................................59

Illustration 11: System class diagram. Part 2.....................................................................................61

Illustration 12: Planification at the beginning of the project..............................................................70

Illustration 13: Planification at the end of the project........................................................................72

Illustration 14: Sprint feedback as seen at the beginning (above) and at the end (below) of the

Illustration 15: Features by sprint.......................................................................................................74

Illustration 16: Excerpt from Committee Draft IEC 60848 Ed. 2: Expansion of the macro-step......75

Illustration 17: Mapping between steps of the diagram and steps of the C code...............................77

Illustration 18: Wrong mapping between steps of the diagram and steps of the C code....................77

Illustration 19: Correct mapping between steps of the diagram and steps of the C code...................79

Illustration 20: Detail of steps and transitions, from the conceptual schema class diagram..............79

Illustration 21: Example of macro-step and its expansion.................................................................81

Illustration 22: Input and output of grafcet verification actions.........................................................85

Illustration 23: Initial assignation of responsibilities for grafcet verification....................................87

Illustration 24: UniSim components...................................................................................................89

Illustration 25: Domain model of IEC 1131, containing SFC (source: DISANZO)..........................93

Illustration 26: Domain model of GRAFCET (source: self elaboration)...........................................95

Illustration 27: SFC editor GUI working out of UniSim....................................................................97

Illustration 28: Mono project logo......................................................................................................98

Illustration 29: Dynamics of the image table...................................................................................100

Illustration 30: Conceptual view of data flow of action translation.................................................100

Illustration 31: Conceptual view of data flow of action translation in two steps.............................101

Illustration 32: Data flow of a generic lexer.....................................................................................101

Illustration 33: Data flow of a generic lexer generator.....................................................................101

Illustration 34: Technical view of data flow of the lexer generator used for the product................102

Illustration 35: Technical data flow of action translation.................................................................102

Illustration 36: UniSim's small rectangles for steps.........................................................................137

Illustration 37: Small rectangles for steps of the new system..........................................................137

Illustration 38: IEC60848 symbol for continuous action.................................................................139

Illustration 39: IEC60848 symbol for time-dependent continuous action.......................................139

Illustration 40: IEC60848 symbol for stored action on rising edge.................................................139

Illustration 41: IEC60848 different representations of the association of several actions at one step.

Illustration 42: Excerpt from IEC60848 ed2.0 annex B3.................................................................141

Illustration 43: Several actions per step, as represented by UniSim................................................141

Illustration 44: Several actions per step, as represented by the product...........................................143

Illustration 45: Project menu of the product, before creating a project............................................155

9

Illustration 46: Project menu of the product, after creating a project...............................................157

Illustration 47: Diagram edition interface of the product.................................................................157

Illustration 48: Run command in the project menu..........................................................................159

Illustration 49: Diagram validation interface of the product............................................................159

Illustration 50: Code generation option in the project menu............................................................161

Illustration 51: Source files generated by the product......................................................................161

Illustration 52: Microchip MPLAB IDE..........................................................................................163

Illustration 53: Garage door while being opened.............................................................................163

Illustration 54: Garage door control circuitry...................................................................................163

10

Index of Tables

Table 1: Goals satisfied by available off-the-shelf solutions..............................................................35

Table 2: References for off-the-shelf solutions..................................................................................35

Table 3: UniSim vs GRAFTOR.........................................................................................................35

Table 4: Satisfaction argument...........................................................................................................69

Table 5: Domain knowledge needed for the project...........................................................................71

Table 6: Automatic serialization and deserialization capabilities by .NET Framework version......100

Table 7: Mono language support by .NET Framework version.......................................................101

Table 8: Tasks by verification transaction........................................................................................107

Table 9: Techniques initially considered for verification tasks........................................................107

Table 10: Adopted techniques by verification task...........................................................................108

Table 11: Excerpt from IEC61131-3 Table 10 - Elementary data types..........................................109

11

Drawing Index

Drawing 1: Typical application of GRAFCET...................................................................................11

Drawing 2: Phases of the project........................................................................................................21

Drawing 3: Technology stack of UniSim.........................................................................................100

Drawing 4: Current technology stack of the product.......................................................................101

Drawing 5: A possible technology upgrade for the product.............................................................101

Drawing 6: Basic verification communication diagram...................................................................105

Drawing 7: Roles for verification communications.........................................................................105

Drawing 8: Communications for steps status retrieval....................................................................105

Drawing 9: Communications for variables value setting.................................................................106

Drawing 10: Communications for variable value retrieval..............................................................106

12

Introduction

What is GRAFCET?

The term GRAFCET is the acronym of "GRAPHe de Commande Etape-Transition". It is an specification language for the functional description of the behavior of the sequential part of a control system. [IEC60848].

GRAFCET is defined in the standard IEC60848.

Briefly, a GRAFCET is explained by the following static and dynamic views: •Static view ◦A GRAFCET is a sequence of steps, separated by transitions. ◦Several actions can be associated to each step. ◦Each transition has a condition. •Dynamic view ◦At the beginning, only the initial step is active. ◦When the condition of a transition is assessed as true, and its immediate previous steps are active, the immediate previous steps become inactive, and the immediate following steps become active. ◦Only actions of active steps are executed.

GRAFCET applications

Examples of control systems governable by GRAFCET are found in the following industrial sectors. •Automotive ◦Assembly lines, soldering, painting.

13Illustration 1: Example of

GRAFCET diagram.

◦Tool machines: Lathes, milling machines, drills. •Chemical and petrochemical plants ◦Process control: Dosage, mixing, weight-in. ◦Electrolytic baths, pipelines, refinement, water purification. •Domotics ◦Lighting, ambiance temperature, anti-theft systems. •Energy transformation ◦Electric plants, turbines, solar energy. •Food ◦Packing, bottling, storage. •Metallurgy ◦Oven control, lamination, smelting, soldering, forge, cranes. •Paper and wood ◦Process control, chain saws, conglomerate and laminate production. •Traffic ◦Control and regulation of traffic, railways, metro lines. In general, GRAFCETs are executed by automatons, which are the brain of the control system of automated sequential processes.

What is CITCEA?

"CITCEA" is the acronym for "Centre d'Innovació Tecnològica en Tecnologia de Convertidors Estàtics i Accionaments", which means Centre for Technological Innovation in Static Converters and Actuators. CITCEA is a research body of the Centre de Transferència de Tecnologia (CTT) of the Universitat Politècnica de Catalunya (UPC), and member of TECNIO. CITCEA mission is to develop and transfer electrical technology mainly for companies in multiple industrial sectors.

14Drawing 1: Typical application of

GRAFCET.Automated sequential process

Control system

Automaton

GRAFCET

CITCEA has expertise in mechatronics and enertronics fields, with a special incidence in power electronics and digital control. One activity frequently performed at CITCEA is designing GRAFCET diagrams that will be executed by microcontrollers.

What is GeCé?

GeCé is a guide for compiling manually from GRAFCET language defined in the standard IEC

60848 ed2.0 to C language. [BAYO]

GeCé was developed at CITCEA on the year 2005.

Why translation to C?

C is the programming language with which many microcontrollers in the market are programmed. [BAYO]

Why not C directly?

C code is powerful for program and algorithm implementation, but clearly insufficient forquotesdbs_dbs8.pdfusesText_14
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