[PDF] cast iron high efficiency sectional boiler for gas/oil fuels chaudiere





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  • What is a high efficient boiler?

    A high efficiency boiler is a condensing boiler that provides more heat with less energy use than other systems. The combustion process in these units condense flue gases in a second heat exchanger for extra energy efficiency.
  • How is boiler TPH calculated?

    In order to calculate boiler efficiency, we divide the total energy output by total energy input, multiplied by hundred.
  • How many types of boilers are there PDF?

    In order of increasing capacity, three boiler types are the fire-tube, water-tube and waterwall boilers. The fire tube boiler, the oldest design, is made so the products of combustion pass through tubes surrounded by water in a shell.
  • Basically Boiler efficiency can be tested by the following methods: 1) The Direct Method: Where the energy gain of the working fluid (water and steam) is compared with the energy content of the boiler fuel. 2) The Indirect Method: Where the efficiency is the difference between the losses and the energy input.
GE3

cast iron high efficiency sectional boiler,for gas/oil fuelschaudiere en fonte haut rendement,pour le chauffage central

INSTALLATION, SERVICE AND USER INSTRUCTIONS

INSTRUCTIONS D'UTILISATION, D'INSTALLATION ET D'ENTRETIEN cod. 3540Z970 - Rev. 01 - 02/2018 GE3 2

1. Technical informations ............................................................................................................ 3

2. Dimensions and technical data...............................................................................................3

3. Packing and shipment ............................................................................................................ 5

4. Installation .............................................................................................................................. 6

5. Testing .................................................................................................................................... 7

6. Service.................................................................................................................................... 8

THE MARKING CERTIFIES THAT THE PRODUCTS MEET THE ESSENTIAL REQUIREMENTS OF

THE RELEVANT DIRECTIVES IN FORCE.

THE DECLARATION OF CONFORMITY MAY BE REQUESTED FROM THE MANUFACTURER. cod. 3540Z970 - Rev. 01 - 02/2018 GE3 3

1. Technical informations

1.01 Introduction

boiler is a new heating generator with high ef ciency, for central heating system suitable for burners using oil or gas. The boiler body is built by cast iron sections joined togheter by mean of biconical nipples and tie rods. Sections ns are especially developed to achieve the best ef ciency of the boiler in order to save on fuel consumption. The boiler body insulation is provided by mineral high density bers that minimizes the body heat lost. Key

1 Control thermostat

2 Security thermostat manual resetting

3 Thermometer

21
3

Fig. 1

1.02 Control and securities devices operation

Regulating thermostat, manual resetting 3 ( g. 1)

It operates when the boiler temperature, during the heating mode reach such a level that can use a danger situation.

Before resetting this thermostat ask for Quali ed Serviceman to inspect the appliance.

Control thermostat 1 ( g. 1)

It allows to control the boiler temperature by mean of its knobs.

This thermostat controls the burner.

2. Dimensions and technical data

2.01 Flue gas path

English

Français

cod. 3540Z970 - Rev. 01 - 02/2018 GE3 4

2.02 Dimensions and technical data ( g. 2 - tab. 1)

Fig. 2

Key a1 Flow 1 1/4" a2 Return 1 1/4" a3 Boiler drain 1/2" a4 Flue connection 120-130 mm a5 Burner hole 105 mm

Tab. 1

ModelHeat and D.H.W.

(net) gas+oil

Max.Heat and

D.H.W. output

Max.N°

elementWater capacity dm 3

Combustion

chamber lenght mm

GE 3 - 2527,8 25,0 3 13 350

GE 3 - 3538,8 35,0 4 17 450

GE 3 - 4549,9 45,0 5 21 550

GE 3 - 5559,6 54,6 25 650

Model

Working

pressure barABCCombustion chamber load loss p mbarCombustion chamber volume dm 3

Water load lossesWeight

of unit kg t 10t 20

GE 3 - 256 400 750 380 0,1 20,15 1,8 - 115

GE 3 - 356 400 750 480 0,15 28,21 4,2 1 145

GE 3 - 456 400 750 580 0,15 36,27 7,2 1,6 175

GE 3 - 556 400 750 680 0,2 52,39 11 2,3 205

N.B.: - Max. water temperature for the heating system is 90° C. - Min. water temperature for the heating

system is 45° C.

English

Français

cod. 3540Z970 - Rev. 01 - 02/2018 GE3 5

2.03 Pressure drop ( g. 3)

Pressure drops according to the boiler size are speci ed on the following diagram and refer to temperature diffe-

rence between ow and return comprises between 10 and 20°C.

700800900

1220
30

405060708090200

300

40050060010003456789 2010100

10 Q (m 3 /h)

Δp (mbar)

Fig. 3

3. Packing and shipment

Boiler is delivered complete assembled in a wood crate.

Fig. 4

English

Français

cod. 3540Z970 - Rev. 01 - 02/2018 GE3 6

Electrical diagram

Key

TR boiler thermostat

TS Safety thermostat

B Burner

Fig. 5

4. Installation

It is law that all gas appliances are installed by Competent Persons, in accordance with the regulations. Failure to

install appliances correctly lead to prosecution, it is your own interest, and that of safety, to ensure that the law is

coplied with. Manufacturers instructions must NOT be taken in any way as over-riding statutory obligations, special

care must be paid to conform with law and regulation concerning building and location of the chimney.

4.01 Hydraulic connections

Boiler must be connected to the system according to boiler back part indications and those provided at g. 2. Pipe

must be free of any kind of strain and security valves must be provided in both central heating system and domestic

hot water system location of such security valves be as close is possible to the boiler and between the boiler and

valve no obstructions or gate valves must be placed.

The boiler is not supplied with expansion tank it has to be provided during the boiler installation. It is advised that

the pressure in the hydraulic system has to be between 0,5 and 1 bar measured in cold water condition.

4.02 Connection to the chim ney

It is recommended to con nect the boiler to a good working chimney built ac cord ing to the regulations. The con-

nection between boiler and chimney must be done by using suitable ma te ri al proof against high tem per a ture and

corrosion. Where ue sections have to be connected it is advised pay at ten tion to avoid leak ing and provided good

in su la tion through all the ue length to avoid condensing problem.

English

Français

cod. 3540Z970 - Rev. 01 - 02/2018 GE3 7

5. Testing

5.01 Before the rst light of the boiler

Before the rst light of the boiler follow these check list: a) check the system is lled with water at the right pressure; b) check against any leakage of water fuel; c) check that the correct electric power is supplied to the unit; d) check size and perfect ue in stal la tion; e) check against any type of am ma ble materials where the boiler is installed; f) check the burner has the right heat input according to the boiler size; g) control that the water valves are open.

5.02 First lighting

After the boiler preliminaries check ing , the appliance can be lights in the following way;

1) Open the fuel gate valve.

2) Set the regulating thermostat at the required temperature level.

After above operations the burner will start to run and the boiler will begin to work.

5.03 After the rst lighting

After the rst lighting it is advisable check:

burner works properly, this check ing must be done by appropriate instruments.

Thermostats operate correctly.

Water ows through the system.

Smoke gases evacuate through the ue duct.

5.04 Switch off

To turn off the unit for a short period it is enough to switch off the switch 4 ( g. 1) on the control panel.

If the boiler has to be stopped for long period beside to act by the switch 4, it is necessary to cut the supply of fuel

by mean of the gate valve, in winter season, to avoid damages due to the frost it is necessary to add the antifrost

liquid in the system or to drain it completely.

English

Français

cod. 3540Z970 - Rev. 01 - 02/2018 GE3 8

6. Service

The after sale service must be carried out only Quali ed Plumbers. It is advise to service the boiler at least once

a year, before the winter season. Check must include the boiler cleaning, the perfect operation of the controls and

the burner. Furthermore the ue duct conditions have to be inspected.

6.01 Boiler cleaning

Cut out electric power.

The front panels 1, 2, 3 ( g. 6).

Clean the boiler internal parts.

Check the ue duct and if necessary clean it.

The burner service must be done according the Manufacture Instructions. 3 2

Fig. 6

English

Français

cod. 3540Z970 - Rev. 01 - 02/2018

1. Présentation ......................................................................................................................... 10

2. Caractéristiques dimensionelles et techniques .................................................................... 10

3. Conditionnement .................................................................................................................. 12

4. Installation ............................................................................................................................ 13

5. Contrôles .............................................................................................................................. 14

6. Entretien ............................................................................................................................... 15

GE3 9 FR LE MARQUAGE << >> ATTESTE QUE LES PRODUITS SONT CONFORMES AUX EXIGENCES ESSENTIELLES DE L'ENSEMBLE DES DIRECTIVES QUI LEURS SONT APPLICABLES. LA DÉCLARATION CE DE CONFORMITÉ PEUT ÊTRE DEMANDÉE AU FABRICANT. cod. 3540Z970 - Rev. 01 - 02/2018

1. Présentation

1.01 Introduction

La chaudière GE3 est un nouveau générateur de chaleur à haut rendement, pour le chauffage. Le corps de chauffe est constitué d'éléments en fonte nipples dont le pro l à été particulèrement étudié et qui permet des hautes performances thermiques et par consequence economie d'energie. L'isolation de la chaudière est constitué d'un epais matelas de laine de verre que reduit au minimum la dispersion de la chaleur vers l'exterieur.

Legende

1 Aquastat de réglage chaudière

2 Aquastat de sécurité à réarmement manuel

3 Thermomètre

1.02 Fonctions des dispositifs de réglage et sécurité

Aquastat de sécurité à réarmement manuel

Il intervient lors que la température chaudière, atteint des valeurs superièurs aux températures reglées sur les

aquastats de fonctionnament. Lors que cet aquastat intervient il y a lieu de contacter votre service après vente.

Aquastat de réglage chaudière

Il permet le réglage de la température de la chaudière, cet aquastat commande seulement le brûleur dans la

phase chauffage.

Fig. 1

21
3

2. Caractéristiques dimensionelles et techniques

2.01 Parcours fumées

GE3 10

English

Français

cod. 3540Z970 - Rev. 01 - 02/2018

N.B.: - La température maxi d'exercice chauffage est de 90° C. - La température mini chauffage est

de 45° C. -./0 -./0 -./10 -./00 2 -./0 -./0 -./10 -./00

2.02 Données dimensionelles et techniques ( g. 2 - tab. 1)

Legende

a1 Départ installation - 1 1/4" a2 rétour installation - 1 1/4" a3 Vidange chaudière - 1/2"quotesdbs_dbs21.pdfusesText_27
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