HP 3D HR PA 12 for the HP Jet Fusion 5200 Series 3D Printing PDF

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The baseline mechanical properties of each print profile and material of the HP Jet Fusion 4200 3D Printing Solution were characterized using two standard jobs.

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The HP Jet Fusion 3D Printing process involves selectively melting plastic powder. Once melted the material cools down until it solidifies

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The HP Jet Fusion 5200 Series 3D Printing Solution has an in-printer feature that provides the capability to apply dimensional profiles.

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What is 3D printer PDF?
3D printing or additive manufacturing is a process of making three dimensional solid objects from a digital file. The creation of a 3D printed object is achieved using additive processes. In an additive process an object is created by laying down successive layers of material until the entire object is created.
How does Jet Fusion 3D printing work?
How Does Multi Jet Fusion Work? Multi Jet Fusion uses an inkjet array to selectively apply fusing and detailing agents across a bed of nylon powder, which are then fused by heating elements into a solid layer. After each layer, powder is distributed on top of the bed and the process repeats until the part is complete.
How does material jetting 3D printing work?
Material jetting creates objects in a similar method to a two dimensional ink jet printer. Material is jetted onto a build platform using either a continuous or Drop on Demand (DOD) approach. Material is jetted onto the build surface or platform, where it solidifies and the model is built layer by layer.
It works by exposing a layer of photosensitive liquid resin to a UV-laser beam; the resin then hardens in the desired pattern, and the object is built layer by layer until it is complete. Objects printed by SLA 3D printers have smooth surfaces, but often the quality depends upon the printer type.

White paper

HP 3D HR PA 12 for the

HP Jet Fusion 5200 Series

3D Printing Solution

Dimensional capability

The HP Jet Fusion 5200 Series 3D Printing Solution has an in-printer feature that provides the capability to apply

dimensional profiles. This feature helps streamline the workflow and provide an enhanced experience while helping

achieve manufacturing-level accuracy and repeatability.

The HP Jet Fusion 3D Printing process involves selectively melting plastic powder. Once melted, the material cools

down until it solidifies, changing its internal structure. During solidification, the melted volume suffers from shrinkage.

Dimensional profiles are used to compensate the variation of this effect along the printing volume, automatically

applying geometrical transformations to each part being printed.

Introduction

Dimensional profiles and HP 3D Process Control

xyz

Figure 1. Representation of conceptually geometrical transformations managed by HP 3D Process Control

· Scaling

· 3D morphology

· Part by part

At HP, we are committed to providing part designers and part manufacturers with the technical information and

resources needed to enable them to unlock the full potential of 3D printing and prepare them for the future era of

digital manufacturing.

The aim of this white paper is to provide you with information on the dimensional capabilities that can be achieved

with the HP Jet Fusion 5200 Series 3D Printing Solution with HP 3D High Reusability (HR) 1

PA 12.

In this white paper, you will find:

Tolerances in XY and Z for nominal dimensions ranging from 0 mm to 80 mm that can be achieved with the HP Jet

Fusion 5200 Series 3D Printing Solution, according to a process capability index • A detailed explanation of the test conditions under which these values were obtained

• Additional information on the concept of process capability and dimensional tolerancing, and a glossary of key

terms used White paper | HP 3D HR PA 12 for the HP Jet Fusion 5200 Series 3D Printi ng Solution. Dimensional capability. Figure 2. Part geometries & job configurations used in the calibration of dimensional profiles

Geometrical transformations are applied independently in each axis, ensuring optimal results for every part

orientation. For example, non-uniform scaling is used to compensate for shrinkage during the solidification process. In

addition to the volumetric compensations, dimensional profiles can act on the surface of the parts with axis-dependent

3D morphology.

By default, the HP Jet Fusion 5200 Series 3D Printing Solution comes with general dimensional profiles.

General profiles are a unique type of dimensional profile that optimize part geometry based on the average

behavior of a wide-sample population of HP Jet Fusion 3D printers. Each print profile is associated to a general

dimensional profile.

In addition, using HP 3D Process Control software, hardware-specific dimensional profiles can be generated and

managed to achieve optimized dimensional capability and help deliver uniform results across a fleet of printers.

These dimensional profiles can be used in use-cases with very tight dimensional requirements, particularly when

producing the same type of parts in a fleet of printers, as they can balance the dimensional particularities of

each device.

The Profile Management feature in HP 3D Process Control allows you to select different profiles depending on the

specific printing needs. For example: • Trigger hardware-specific profiling • View all dimensional profiles based on printer compatibility • Configure the dimensional profiles in use for each printer

General and hardware-specific dimensional profiles are generated by applying machine-learning techniques. HP

uses the data collected from different designs to build mathematical models that will generate predictions to

optimize the jobs when printing. Figure 2 illustrates the geometries and jobs used to build the mathematical models. White paper | HP 3D HR PA 12 for the HP Jet Fusion 5200 Series 3D Printi ng Solution. Dimensional capability. ~300 ~60

Table 1. Data collected to generate profiles

All data collectedFor a specific print profile

~600,000 10 ~5~10,000

Jobs printed

PrintersCritical dimensions

Each of these parts has different critical dimensions that are measured in each print. For example, some of the

critical dimensions collected for a specific part included in one of the jobs are shown in Figure 3.

To generate the general dimensional profile, the machine-learning model produces the correction, based on the

average of all the printers that provide data. For the hardware-specific dimensional profile, the data collected

from the specific device are compared with the data from the overall population, and the correction is generated,

based on the average measurement from printers with a similar configuration.

Table 1 shows the statistics of the overall data used by the machine learning process to improve the profile generation.

Figure 3. Diagnostic part critical dimensions

654321

Height-3Height-2

321
30
188

Height-6Height-5Height-4

6 54
80
6045

NameNominal/mm

Height-1

White paper | HP 3D HR PA 12 for the HP Jet Fusion 5200 Series 3D Printi ng Solution. Dimensional capability. HP Jet Fusion 5200 Series 3D Printing Solution dimensional capability performancequotesdbs_dbs7.pdfusesText_5

[PDF] HP 3D HR PA 12 for the HP Jet Fusion 5200 Series 3D Printing

What is 3D printer PDF?

How does Jet Fusion 3D printing work?

How does material jetting 3D printing work?

White paper

HP 3D HR PA 12 for the

HP Jet Fusion 5200 Series

3D Printing Solution

Dimensional capability

Introduction

Dimensional profiles and HP 3D Process Control

· Scaling

· 3D morphology

· Part by part

PA 12.

In this white paper, you will find:

3D morphology.

Table 1. Data collected to generate profiles

All data collectedFor a specific print profile

Jobs printed

PrintersCritical dimensions

Figure 3. Diagnostic part critical dimensions

654321

Height-3Height-2

Height-6Height-5Height-4

NameNominal/mm

Height-1