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User"s Guide
BRAILLO
NORWAY
FOR BETTER BRAILLE - AND MORE
BRAILLO 600
Rev. Juli 2015
Juli 2015, © - 2014 Braillo Norway AS
TABLE OF CONTENTS
1. Embosser BASIC................................................5 2.2.1 Unpacking..........................................................7
2.2 Removing the Embosser cover ..........................................8
2.3 Removing the transport locks ..........................................10
2.4 Mounting the paper shelfs ............................................11
2.5 Connecting to the main ..............................................12
2.6 Connecting to the computer ...........................................13
3. OPERATING THE Embosser .....................................153.1 Inserting paper......................................................15
3.2 Operating panel functions.............................................16
3.3 Explanation of the different menu choices ................................21
3.4 Messages/error messages .............................................29
3.5 Test Print..........................................................32
4. SERVICE AND MAINTENANCE.................................334.1 Printing principle....................................................33
4.2 Troubleshooting, incorrect braille.......................................39
4.3 Magnet rack, removal ................................................42
4.4 Magnet rack, disassembly, step by step ..................................43
4.5 Magnet, replacement.................................................45
4.6 Magnet rack, cleaning................................................48
4.7 Magnet rack, adjustment..............................................49
.....................................514.9 Beam and papershoes, overview........................................57
..............................584.11 Beam, replacement of short pivot arm ...................................60
4.12 Beam, replacement of printing pin ......................................61
4.13 Return spring adjustment .............................................62
4.14 Eccentrics adjustment, belt tension......................................63
4.15 Papershoes, adjustment...............................................64
4.16 Beam and sensor, adjustment ..........................................65
4.17 Paper feed assembly - Removing .......................................66
4.18 Paper feed assembly - Adjutment .......................................67
4.19 Inductive sensors, adjustment..........................................68
4.20 Paper sensor, replacing ...............................................69
4.21 Maintenance .......................................................70
5. PARTS - EXPLODED VIEWS ....................................725.1 Magnet rack........................................................72
5.2 Beam .............................................................73
5.3 Paper shoe.........................................................74
5.4 Paper tractor .......................................................75
5.5 Shafts, belt.........................................................76
5.6 Top and bottom frame, exploded view ...................................78
BRAILLO
NORWAY ASB 600
36. TECHNICAL SPECIFICATIONS..................................80
6.2 Electric unit, overview ...............................................82
6.3 How to replace fuses................................................. 80
6.4 Main board, connections..............................................84
6.5 Escape-sequences ...................................................85
9. GENERAL INFORMATION .....................................909.1 Declaration of conformity.............................................90
9.2 Warranty ..........................................................91
Warranty request form ...............................................929.3 Addresses and phone numbers .........................................93
BRAILLO
NORWAY ASB 600
41. Embosser BASIC
Thank you for your purchase of a Braillo 600. Please read this manual ca refully before installing and operating this Embosser.Features
Prints interpoint, both sides of the page are printed simultaneously.Prints 600 characters per second.
Prints up to 1800 pages per hour (on a 12-inch sheet). Self-test system that checks the magnets continuously during printing.Reliable, sturdy construction.
Safety switches will turn the Embosser off if someone accidentally opens the cover while printing.Embosser overview
Note that the right-hand" and left-hand" side are referred to as if you were standing behind the Embosser facing the opening where the paper is inserted into the Embosse r.BRAILLO
NORWAY ASB 600
52. INSTALLATION
The minimum space required for the Braillo 600 is approximately 1.25m x1.5m (4 x 5 feet). It can be
useful to have more space behind the printer so that one can replace the box of paper. Braillo Embossers are made to operate continuously and to be reliable fo r many years. However, sensitive electronic and mechanical parts require a suitable installatio n environment to ensure long and trouble-free operation. Temperature should be between 15° - 30° C (60° - 86° F), an d relative humidity between 40 and 60%. Maintain a clean environment because dust may clog the Embosser - especi ally with high humidity. Too low humidity should also be avoided to prevent electrostatic problems Some paper qualities may generate excessive paper dust. This should be removed with a vacuum cleaner and a damp cloth. (About every 50,000 Sheets). Single phase 230 volt (+/- 10%), 50/60 hertz, circuit breakers should be about 10 amperes.BRAILLO
NORWAY ASB 600
6 1 0 3 c m 1 2 5 c m 1 3 3 c m2.1 Unpacking
Unpacking and installation can be done by the user. After unpacking the Embosser, the cover must be removed before lifting the Embosser. See chapter 2.2Removing the Embosser cover".
Any kind of lifting of the Embosser must always be done from the baseboa rd at the bottom of the Embosser, or from the steel frame, and should be done with extreme care. Make sure that your Braillo Embosser has not been damaged in transport.Check if the outer packing
is damaged. If so, it is possible that the Embosser has also been damage d or scratched. If any damages are found, please contact your distributor or Braillo Norway AS immediately. 1Embosser
1 Ethernet cable 5m (shielded)
1 USB cable 5m
1 User"s guide B600
1 Tool kit for service and maintenance
1 Test and packing list
If any of these items are missing, please contact your distributor or Br aillo Norway AS.Important !
It is very important that the Embosser"s specified voltage value (230V, +/- 10%) corresponds with the
local mains power supply available. If the plug on the mains power cable is to be replaced, note that the ye llow/green wire is the grounding (earthing) wire.THE Embosser MUST ALWAYS BE CONNECTED TO GROUND !
After the items are unpacked, make sure that the transport boxes is kept for eventually later use.BRAILLO
NORWAY ASB 600
72.2 Removing the Embosser cover
The cover is constructed of a aluminium frame which is fastened with fou r screws (G) under thebaseboard of the Embosser, there are one screw in each corner. On this frame the sides, front and back
panels are fastened. Some of these panels can be taken off for a better access e.g. for smaller repairs or
to connect to the electrical unit. However, if the Embosser is going to be lifted or moved, and the Embosser"s own wheels cannot be used, the cover must be taken off completely.Disconnect the mains.
Open the panel (A) by turning the seven screws (B) counter clockwise1/4 of a revolution - use a coin
or a screwdriver. Pull out the panel. Place it aside. The same procedure can then be done on the rest of
the panels. A B G G GBRAILLO
NORWAY ASB 600
8BRAILLO
NORWAY ASB 600
10 2.3Removing the transport locks
This Embosser has eight transport locks. All eight must be removed before starting the Embosser! There are four between the base plate and the steel frame, and four betw een the steel frame and the printing mechanism.Transport-
lockRemove
this screwRemove
this screwTransport-
lockRemove
this screwBase plate
Steel frame Steel framePrinting
mechanism2.4 Mounting the paper shelves.
There are two black paper shelves with screws enclosed with the printer. They are supposed to beScrews for
paper shelfM6 x 40
BRAILLO
NORWAY ASB 600
11BRAILLO
NORWAY ASB 600
12 2.5Connecting to the mains
Connect the enclosed mains power cable to the Mains inlet. Note! If the plug on the mains power cable is to be replaced with one th at is compatible with the local electric contact points, observe that the yellow/green wire is the groun ding (earthing) wire. Also make sure that you are connecting to 230 volts! THE Embosser"S MAINS CABLE MUST ALWAYS BE CONNECTED TO GROUND! Fans outlet Mains inlet Audio, pre out NC NC Ethernet NC NC USB Serial RS232 Main board MagnetracksDCBA 24V
1A Spare Alarm
output Fans/on-off external equipment Mains 230V 50/60 Hz 1 4 1 5 1 2 1 2 1 3 3 6 4 8 2 41 +24V
2 Gnd3 Sleep 4 Motor 5 Alarm 6 Spare 1 +24V A
2 +24V B
3 +24V C
4 +24V D 5 Gnd A
6 Gnd B
7 Gnd C
8 Gnd D 1 +24V
2 Gnd 1 +24V 2 Gnd 1 Alarm Com 2 Alarm NC
3 Alarm NO
4 +24V
BRAILLO
NORWAY ASB 600
13 2.6Connecting to the computer
This can be done in two ways, Ethernet or USB.
NB. When using the USB cable its recommended to have the cable plugged into the Embosser when powering up to avoid connection problems. The ethernet is a RJ45 connector, and the USB is a regular USB connector. There is no need to select which of the two input to use. The Embosser will connect to the input who as the transmission will allow. Then the Embosser will run until the text buffer is empty.Audio, pre out NC NC Ethernet NC NC USB
Serial RS232
Main board MagnetracksDCBA 24V
1A Spare Alarm
output Fans/on-off external equipment Mains 230V 50/60 Hz 1 4 1 5 1 2 1 2 1 3 3 6 4 8 2 41 +24V
2 Gnd3 Sleep 4 Motor 5 Alarm
6 Spare 1 +24V A
2 +24V B
3 +24V C
4 +24V D 5 Gnd A
6 Gnd B
7 Gnd C
8 Gnd D 1 +24V 2 Gnd
1 +24V
2 Gnd 1 Alarm Com 2 Alarm NC
3 Alarm NO
4 +24V
Ethernet
USBSerial
BRAILLO
NORWAY ASB 600
143. OPERATING THE Embosser
3.1Inserting paper
1. Place a box of paper at the back of the Embosser. (Opposite side from the operating panel).
2. Insert the paper between the two paper guides, and then through the
slit in the paper guide. Insert about the length of one sheet. Go to the front of the Embos ser. paper width, then close the lever again.4. Lock the paper into the tractor-feed. By using the FINE ADJUST button, adjust the paper
below).5. Go to the back of the Embosser, and adjust the two paper guides carefully close to the edge of the
paper. This is to ensure that the paper will go straight trough the Embosser.The Embosser is now ready to start printing.
Note! If the Embosser has run out of paper during a print job, perform s tep 2 to 5, with- out resetting the Embosser. Press the Continue" button, and the Embosser will continue from the place where it ran out of paper without losing any text.Use the marking
that corresponds to the sheet length in useBRAILLO
NORWAY ASB 600
153.2 Operating panel functions
TimeDate
Sheet counters, will
count upwards as the printing goes onReset for the sheet
countersAdvances
the paper one sheetEnters the
Main menu
Moves the
paper 0,5 inch forwardsMoves the
paper 0,5 inch backwardsStatus information
When the Embosser is powered up, you have to press the Accept button " to make the Embosser ready.Accept
buttonBRAILLO
NORWAY ASB 600
16Navigating in the menus.
Move the cursor the desired sub menu, and then press the accept button.Move the
cursor down in the menuMove the
cursor up in the menuJump back to
the previous menu without savingAccept or
select"
buttonJump back to
the previous menu without savingAccept or
select"
buttonIncrease the
valueDecrease the
valueTo change a variable setting.
If a setting can have more than two values, the display will look like b elow.Select this to
switch off"
BRAILLO
NORWAY ASB 600
17Jump back to
the previous menu without savingAccept or
select"
buttonActive
buttonInactive
button, press to activate, and then press Accept"To change a setting with just two alternatives.
If a setting can have just two alternatives, the display will look simil ar to this. Note! default settings again.BRAILLO
NORWAY ASB 600
18Operator panel during printing.
Embossing Sheet 1 / 5 means that the Embosser are now printing Sheet 1 o f a book with 5 sheets in total.Copy 1 / 1 means there will be just one copy.
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