[PDF] [PDF] FINAL YEAR PROJECT REPORT - Mechanical Engineering





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  • How do you write a project report for mechanical engineering?

    Mechanical engineers design power-producing machines, such as electric generators, internal combustion engines, and steam and gas turbines, as well as power-using machines, such as refrigeration and air-conditioning systems. Mechanical engineers design other machines inside buildings, such as elevators and escalators.
  • How do you write a final year engineering project report?

    Mechanical Engineering Mini Projects

    3 Speed Gearbox Mechanism.5 Speed Gearbox Mechanism.Mechanical Bird Flapping Mechanism.Motorized Power Steering Mechanism.Dual Axis Vehicle Steering Mechanism.Leaf Spring Chassis for Construction Trucks.Design and Fabrication of Bucket Conveyor.Chain Link Wire Mesh Making Machine.

FINAL YEAR PROJECT REPORT

UNIVERSITY OF NAIROBI

DEPARTMENT OF MECHANICAL AND MANUFACTURING ENGINEERING

Project title:

DESIGNING A BOILER CHIMNEY HEAT RECOVERY SYSTEM AGAINST

FOULING

POJECT CODE: FML 01/2014

Submitted by:

WANGILA ANTONY BARASA F18/2448/2009

KARANJA SAMSON NGUGI F18/2434/2009

Supervisor:

PROF. F. M. LUTI

APRIL 2014.

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i

DECLARATION STATEMENT

We declare that any information in this report, except where indicated and acknowledged, is our original work and has not been presented before to the best of our knowledge.

WANGILA ANTONY BARASA F18/2448/2009

Date ..........................................................................

KARANJA SAMSON NGUGI F18/2434/2009

Date ..........................................................................

APROVED BY:

Prof. F. M. Luti (supervisor)

Date of approval...........................................................

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ii

ACKNOWLEDGEMENT

We would like to acknowledge with appreciation the valuable guidance from our supervisor, Prof. F. M. Luti. His monitoring and constant encouragement saw us through this project. Our deep gratitude also goes to the following members of staff of the University's mechanical workshop:

1. Mr. J Oduol (principal technologist)

2. Ms. Fey Airo

3. Mr. Stanley Njue.

4. Mr. James KimaniMwangi.

5. Mr. Simon Maina.

6. Mr. Peter Kogi.

7. Mr.JohnKahiro.

8. Mr. JacktonAnyona.

9. Mr. KenrthKaranja.

They were informative and cooperative whenever we required their technical assistance in their respective fields. Finally we would like to appreciate our parents, siblings , and friends for their support throughout this project.

Karanja Samson Ngugi.

Wangila Antony Barasa.

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iii

ABSTRACT

An initial design of chimney heat recovery heat exchanger was provided. The design had a completely fabricated exchange core but an incomplete ducting system . This report is based on the work undertaken to complete and test the gas to gas heat recovery system. This system was specifically designed for boiler chimney and therefore the systems ducting was designed to conform to the general boiler stack. In the completion of the design, the major factor to consider was to design against fouling. The system was therefore designed with means of reducing fouling such as provision for easily replaceable particulate filter and quick washing system. The project was hence done in the following manner.

1. Completing of the fabrication.

2. Research on ways of minimizing fouling .

3. Incorporating the ways arrived at in 1 above into the system design.

4. Testing of the model under forced convection condition.

The gases from a furnace were used to simulate industrial flue gases. The performance of the model was used to project the optimum of prototype.

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iv

LIST OF TABLES

Table 4: Design parameters.............................................................................12

Table 5a: Flow rate against temperatures..............................................................17

Table 5b:Air flow rate ..................................................................................17

Table 5c: Transient test..................................................................................18

Table 5d:Determining cross-flow correction factors...............................................22

Table 5e:Determined values of Q and U..............................................................22

Table 5f: Determination of effectiveness..............................................................23

Table 5g: Determination o dwell time and normalized time........................................23 Table 5h:Determination of percentage heat recovered.............................................24

Table 5i:Transient test analysis........................................................................24

LIST OF GRAPHS

Graph 5.1: U VS Q......................................................................................25

Graph 5.2: Q VS ٝ

Graph 5.3: İVS ٝ

Graph 5.4: Ta out ș.....................................................................................28

Graph 5.5: Ta out ș*...................................................................................29

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v

LIST OF SYMBOLS AND ABREVIATIONS.

Aa: Air side total surface area.

Ac: Exchanger minimum free flow area.

Afr: Heat exchanger frontal area.

Ag: Gas side total surface area.

A: Surface area of the heat exchanger surfaces.

Cp: Specific heat capacity of air at constant pressure.

F: Correction factor for the heat exchanger.

H1: Height of the exchanger core.

hi: Convective heat transfer coefficient of the hotter side. ho: Radioactive heat transfer coefficient. K: Thermal conductivity of the exchanger material.

L: Length.

Q: Overall heat transfer rate.

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