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Maintenance Operations:I = Inspect and correct or replace as necessaryR = Replace, change or lubricateL = LubricateT = Tighten to specific torqueSERVICE INTERVAL:Odometer Reading(Odometer reading or months, whichever comes first)x 1000 km1020304050607080x 1000 miles612182430364248BASIC ENGINE COMPONENTS1Timing belt (1KD-FTV,2KD-FTV and 5L-E engines)-Valve clearance (except for 1TR-FE, 2TR-FE, 1GD-FTV and 2GD-FTV engines) 1GR-FE engine I961KD-FTV, 2KD-FTV and 5L-E engines II48Drive belts Gasoline engineIIII24Diesel engine5L-E engineIRIRI:24/R:48OthersEngine oilGasoline engine RRRRRRRR12Diesel engine Type ARRRRRRRR12Type B3Others6Engine oil filter Gasoline engineRRRRRRRR12Diesel engine Type B6OthersRRRRRRRR126Cooling and heater system II247Engine coolant (including intercooler coolant ) <> II-8Engine oil cooler hoses and connections (1GR-FE engine) ll249Exhaust pipes and mountings IIII1210DPF hoses for checking exhaust pressure (1GD-FTV and 2GD-FTV engine)R:36IGNITION SYSTEMSpark plugs (Gasoline Engine) 1GR-FE engine RR481TR-FE and 2TR-FE engine-12Battery IIIIIIII12FUEL AND EMISSION CONTROL SYSTEMSFuel filter (except for 1KD-FTV, 1GD-FTV, 2GD-FTV and 5L-E engines)1GR-FE,1TR-FE and 2TR-FE engine <>R962KD-FTV engine <>RR-14Water sediment accumulator (Diesel Engine) IIIIIIII12Air cleaner filter Gasoline engineIRIRI:24/R:48Diesel engine1KD-FTV, 2KD-FTV, 1GD-FTV and 2GD-FTV enginesExcept for South Africa and 5L-E engineOthersIIRIIRIII:12/R:3616Diesel smoke (Diesel Engine)II4817Vacuum pump oil hose (5L-E engine)IIII1218Fuel tank cap, fuel lines, connections and fuel vapor control valve <>II2419Charcoal canister (Gasoline Engine)II24CHASSIS AND BODY20Brake pedal and parking brakeIIIIIIII621Brake linings and drums (Include parking brake linings and drums).IIII1222Brake pads and discsIIIIIIII623Brake fluidIIIRIIIRI:6/R:2424Clutch fluidIIIIIIII625Brake pipes and hosesIIII1226Vacuum pump for brake booster (Diesel Engine) <>-27Power steering fluidIIIIIIII628Steering wheel, linkage and gear boxIIII1229Propeller shafts grease (including tightening of bolts) <>LLLLLLLL630Propeller shaft boltsTTTTTTTT631Drive shaft boots (4WD models)IIII2432Suspension ball joints and dust coverIIIIIIII633Automatic transmission fluidII2434Automatic transmission fluid cooler hoses and connections (6-speed automatic transmission)II2435Manual transmission oilII4836Transfer oil (4WD models)II4837Front differential oil (4WD models)lRIRI:12/R:4838Rear differential oillRIRI:12/R:4839Front and rear suspensionIIII1240Tyres and inflation pressureIIIIIIII641Lights, horns, wipers and washersIIIIIIII642Air conditioning filterRRRR-43Refrigerant amount for air condiionerIIII12Notes1Type A: 1GD-FTV and 2GD-FTV engines for South Africa and ThailandType B: 2KD-FTV engine for Jordan and 2GD-FTV for Saudi Arabia2After 80,000 km (48,000 miles) or 48 months inspection, inspect every 20,000 m (12,000 miles) or 12 months.3First replace at 160,000 km (96,000 miles) then replace every 80,000 km (48,000 miles).4Including the filter in fuel tank.5With 2nd fuel filter only.6The interval should be 1/2 if impure fuel is used.7Including checking pre-air cleaner if it is equipped.8Replace the blade with new one and never reuse the blade.9Lubricate within 24 hours after submerging.11Inspect at first 100,000 km (60,000 miles) or 72 months, after 100,000 km (60,000 miles) inspect at every 20,000 km (12,000 miles) or 12 months.Replace every 30,000 km (18,000 miles)Replace every 5,000 km (3,000 miles)Source: Hilux Owners Manual, Part No: PMN05.A1010Replace every 150,000 km (90,000 miles)I:6/R:3654Replace every 2,500 km (1,500 miles)Replace every 5,000 km (3,000 miles)Replace every 100,000km (60000 miles)Inspect every 5,000 km (3,000 miles)Inspect at every 200,000 km (120000 miles)1513NEW GENERATION TOYOTA HILUX (2016-PRESENT) MAINTENANCE SCHEDULEMonths23

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