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International Centre for Automotive Technology1
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INTERNATIONAL CENTRE FOR
AUTOMOTIVE TECHNOLOGY
International Centre for Automotive Technology2
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INDIAN HOMOLOGATION PROCESS
International Centre for Automotive Technology3
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CONTENT
1.About ICAT
2.Indian Legislative Framework
3.Type Approval & Conformity of Production
4.Vehicle category
5.Safety Critical Components
6.Engine Category
7.General Vehicle Homologation Requirement
8.Regulatory Road Map
9.Exclusive EV test standards and requirements
10.ICAT Beyond Certification
International Centre for Automotive Technology4
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ABOUT ICAT
ICAT, Manesar
We are
here,
Chennai
Ahmednagar
Pune
Indore
Silchar
Rae Bareilly
TheInternationalCentreforAutomotive
Technology(ICAT),Manesar,established
in2006,isacentreunderNATRIP (NationalAutomotiveTestingandR&D
InfrastructureProject),Govt.ofIndia.
ICAT provides services for
Homologation
Design
Test
Validation
ICAT -Centers of Excellence
Component
NVH
Power-Train
Tyreand Wheel
International Centre for Automotive Technology5
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Ministry of Heavy Industries
& Public Enterprises
National Automotive Testing &
R&D Infrastructure Project
(NATRiP)
Total Investment-
USD 560M (INR 3742 Cr)
ICAT -(Manesar)
Investment at ICAT
USD 160 M (INR 1100 Cr)
ICAT ORGANIZATION
International Centre for Automotive Technology6
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Certification Partners
CCIC Korea
IDIADA
NRCS, South Africa
TUV-Rheinland
TUV-Nord
TUV-Sud
Authorization Status
MoRTHCentral Motor Vehicle (CMV) -Rule
126 for TYPE APPROVAL & CoP
Central Pollution Control Board (CPCB)
Emission and Noise TYPE APPROVAL & CoP
of Generator Sets
BIS Recognition for TyreTesting, Safety
Glasses
Accreditation Status
NABL (ISO 17025:2005)
VCA(UK) -Since 2008
CAFE secretariat by MoRTH
Facility Certification
9IMS: (ISO 9001:2008, ISO 14001:2004,
OHSAS 18001:2007)
9Facility Recognition
Scientific and Industrial Research
Organization (SIRO)
GeMRecognition for Diesel Genset
MoUs
CATARC, China : Joint Certification &
Development Work
Millbrook UK : Joint Development and
Certification work
Brunel University, U.K. : Electric Powertrain
Argonne National Laboratory, Chicago,
USA: For Power train
Ohio State University, Columbus, USA: For
NVH
Hangzhou ORD: Business Development in
China
ICAT AUTHORIZATION AND
ACCREDITATION
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FACILITIES AT ICAT CENTRE I
VEHICLE TEST LABENGINE TEST LAB
FATIGUE TEST LAB
AUTOMOTIVE TRANSMISSION
ENGINE TEST CELL
( ATETC)
AUTOMOTIVE ELECTRICAL
AND ELECTRONICS LAB
(AEEL)
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COMPONENT TEST LABPHOTOMETRY LAB
INFOTRONICS LAB
CADȂCAE LAB
CNG ȂLPG LAB
FACILITIES AT ICAT CENTRE I
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FACILITIES AT ICAT CENTRE II
ELECTROMAGNETIC COMPATIBILITY
LAB (EMC)
NOISE VIBRATION &
HARSHNESS (NVH)
PASSIVE SAFETY
LAB (PSL)
VEHICLE EVALUATION
LAB (VEL)
TYRE TEST LAB
(TTL)
TEST TRACKS
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A.Legal Frame work for Automotive regulations is
required for
Environment: Protection of environment.
Safety: Protection of occupants and
pedestrians. Resources: Conservation of petroleum resources.
Anti Dumping:
Field Compliance: In Use vehicles Inspection and
Certification for safety and Environment
LEGISLATIVE FRAMEWORK
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`Rules by Ministry of Road Transport & Highways India: Every Motor Vehicle in India shall meet the requirement of The Central
Motor Vehicles Rules, 1989 (CMVR)
`Type Approval (TA) : Compliance on `Prototype of Motor Vehicle, `Safety Critical Components `Engine `Conformity of Production (CoP) ¾Rules by Ministry of Environment, Forest and Climate Change, India Applicable for GensetEngines (Diesel, Petrol & Kerosene, CNG):
¾Emissions
¾Noise
REGULATION IMPLEMENTATION:
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TYPE APPROVAL PROCEDURE
Applicable norms for respective Vehicle/
Engine category
Criteria of Extension from already approved
Test reports/ Certificates
Rules
Technical Specifications (Drawings and
Tables as per AIS-007)
Test reports and Certificates by Indian
authorized agency
Documents
Physical Verification
Lab and Field Testing
Test
Samples
Type Approval (TA) is the establishment of initial compliance of a model/variant(s) to the provisions of CMVR.
Requirements for Type Approval:
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METHOD FOR ESTABLISHING
COMPLIANCE
Type
Approval
Testing
Specificati
on
Comparis
on
Checking
on Fitment of Parts
Certificate
Endorsed
Specifications
Test reports
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EXTENSIONS OF TYPE APPROVAL
Type Approval already granted shall need revalidation, by an extension of the Type Approval whenever the Technical Specifications, already attested by Testing
Agency are amended by the manufacturer or
whenever there are changes in the provisions.
For considering whether testing is required or not, guidelines given in Criteria for Extension of Approval shall be used.
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VEHICLE CATEGORY
1.M-Category: (Passenger Carrier
with at least 4 Wheels)
1.M1: Seats <= 8+D
2.M2: Seats >= 9+D, GVW <= 5
ton
3.M3: Seats >= 9+D, GVW >= 5
ton
2.N-Category: (Goods carrier with
at least 4 Wheels)
1.N1: GVW <= 3.5 ton
2.N2: 3.5 ton < GVW <= 12 ton
3.N3: GVW > 12 ton
3.A-Category: Agricultural and
Forestry Tractor
4.C Category: Construction
Equipment Vehicle (CEV)
5.L-Category: (Speed > 25 kmph,
Power > .25 kW)
1.L1: 2 Wheeler, Speed<=45
kmph, Engine < 50 cc or Motor <
0.5 kW
2.L2: 2 Wheeler other than L1
3.L5 (M & N): 3 Wheeler, GVW
<1500 kg
4.L7*: Quadricycle
6.E-Rickshaw: Electric 3Wheeler
(3W) Passenger Carrier, Power <
2kW and Speed <25 kmph
7.E-Cart: Load Carrier with same
specification as E-Rickshaw.
8.Category T: Towing Vehicle
(Trailer)
9.Others: Special Purpose Vehicles
etc
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COMPONENT CATEGORY
S.N o.ComponentApplicable Standard
1Safety Glass IS : 2553 (Part 2) -1992
2Brake hose IS : 7079 -1995
3Horn IS : 1884 -1993
4TyresIS : 15627-2005 / IS : 15633-2005
/ IS : 15636-2005
5CNG regulator ISO 15500-9: 2001(E)
6LPG Vaporiser/Regulator ECE R 67 (Rev.1)
7Bulb AIS-034 / 2004
8Rear view mirror AIS-001 / 2001
9Speed limiting devices AIS-018 / 2001
10Safety belt IS : 15140-2003
11Wheel rims for M & N category IS : 9436 -1980 / IS : 9438-1980
12
Lighting and light signaling devices for M & N
category ;; for L category ;; for Agricultural
Tractors and Constructional Equipment Vehicles
AIS -012/ 2004 ;; AIS-010/ 2004 ;;
AIS-62/ 2004
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COMPONENT CATEGORY
S.N o.ComponentApplicable Standard
13Retro-reflectors AIS-057 / 2005
14Warning triangle AIS-022 / 2001
15Door locks and Door retention components IS : 14225 -1995
16Fuel tanks IS :14681-1999 / IS : 12056 -1987 / AIS-
033/ 2001
17Reflective tapes AIS-090 / 2005
18 Rear Warning Triangles AIS-088/2005
19Replaceable LED light source AIS-130/ 2015
20 Wheel Rims for L Category vehicles AIS 073 (Part1) ,(Part 2), (Part 3)/ 2005
21Rear Marking Plate AIS 089/2005
22Wiper Blades IS 15802/2008 IS 15804/2008
23Traction Battery (Lead Acid Type) for
Battery Operated Vehicles AIS 048/2009
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ENGINE CATEGORY
1.Automotive Engine: Diesel
2.Tractor Engine: Gasoline and Diesel
3.CEV Engine: Diesel
4.Combine Harvester Engine: Diesel
5.Power Tiller Engine: Gasoline and Diesel
6.GensetEngine: Gasoline, Petrol & Kerosene, CNG
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COMPONENT TYPE APPROVAL (TA)
PROCEDURE
Requirement for TA:
1.
TA Application:
Request on ICAT
online Portal. 2.
Technical Specifications &
Drawings:
As mentioned in relevant
standard. 3.
Details of Facilities:
1.
Manufacturing facilities & process
flow chart. 2.
Certification Process & Facilities
(Quality Management System (QMS),
ISO 9000 series certification.
3.
Details of other certification
process (E/e/ISI) 4.
Details of Testing and Inspection
facilities. 4.
Production Plan in Numbers
5.
Location for affixing marking
Procedure
1. Pre
Test Inspection:
To be premises to verify compliance of 2.
TA Test and Certificate
3.
Marking on Components:
1. Trade emblem 2.
Unique ID Code
3.
Type approval Ref No. (6 digit)
4.
Marking as per relevant
Standard
TA Certificate and Test report
will be issued after successful completion of Tests and Pre
Test Inspection
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COMPONENT CoP PROCEDURE
Requirement for CoPsurveillance check:
1.
Min. Sample Size
: 10 times the number required for testing or one 2.
Time interval
As Specified in the standard (1
yr or 2 Yr 3. To verify the compliance to specified quality system: As mentioned in relevant standard. 4.
Verify the implementation of corrective actions
recommended in previous check 5.
If the surveillance check result ok
-TA certificate continued 6.
Surveillance check result are not satisfactory
1. Manufacturer should prepare a time bound action plan to rectify the defects 2.
Action
period 3.
Report
& Compliance should be intimated to test agency 4.
Effectiveness
of corrective action would be verified in next surveillance check
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GENERIC HOMOLOGATION REQUIREMENT
Component level test
1.
Mechanical Components :
Rear view mirrors, safety glass,
brake hoses, brake fluid etc. 2.
E & E components :
Battery,
motor/generator, CNG & LPG,
Speed limiters etc.
3.
Automotive Lighting:
Lighting devices, signaling
devices, retro reflectors/ tapes etc.quotesdbs_dbs9.pdfusesText_15
[PDF] LIST OF PUBLISHED AUTOMOTIVE INDUSTRY STANDARDS