[PDF] ME554: Machine Tool Design - BVM Engineering College PDF me554.pdf

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3 0/0/0 3 Pre-requisites: Machine Design, Machine Tools and Metrology, Machining Science Implement the tool design process when designing tooling for the manufacturing of a Design of Machine Tools / D K Pal, S K Basu / Oxford 2

[PDF] ME554: Machine Tool Design - BVM Engineering College

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Subject Name: Machine Tool Design A Course Objective • To develop a solution oriented approach by in depth knowledge of Machine Tool Design • To address Machine Tool Design by S K, Basu, Oxford and IBH Publishing 6 Machine

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ME 565 Design of Metal Cutting Tools and ME 566 Machine Tool Design 3 -- Henrickson, Manual of Jigs and Fixtures Design, Industrial Press Inc , New York, 1973 2 S K Basu, Design of Machine Tools, Allied Publishers, India, 1961

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ME554: Machine Tool Design

Teaching Scheme Credits Marks Distribution

Total

Marks L T P C

Theory Marks Practical Marks

ESE CE ESE CE

3 0 2 5 70 30 30 20 150

Course Content:

Sr.

No. Topics Teaching

Hrs.

1 Introduction to Machine Tool Drives:

Types and capabilities of machine tools, Constructional and

operational features, General Requirements of Machine Tool Design, Working and Auxiliary Motions in Machine Tools,

Kinematics of Machine Tools, Motion Transmission, mechanical, hydraulic and electric drives.

2 Regulation of Speed and Feed Rates:

Aim of Speed and Feed Regulation, Layout of Speed Change Gears, Saw Diagrams for Arithmetic, Geometric, Harmonic and

Logarithmic Progression of spindle speeds. Establishment of Gear Ratios, Layout of the Intermediate Reduction Gears, Calculation of

Transmission Ratios, Pulley Diameter, Gear Wheel Diameters and

Number of Teeth. Ray Diagram. Speed Chart., Design of Speed Gear Boxes, Feed Drives, Feed Box Design.

3 Design of Machine Tool Structures:

Functions of Machine Tool Structures and Their Requirements, Design criteria for Machine Tool Structures, Materials of Machine Tool Structures, Static and Dynamic Stiffness, Profiles of Machine

Tool Structures, Basic Design

Procedure of Machine Tool Structures, Design of Beds, Columns, saddles, carriages, Bases andTables.

4 Design of Guideways and Power Screws :

Functions and Types of Guide ways, Design of Slide ways, clearance adjustment in slideways.Design of Anti-Friction Guide ways, Combination Guide ways and Aerostatic guideways. Design of Power Screws and Recirculating ball screws.

5 Design of Spindles and Spindle Supports:

Functions of Spindles and Requirements, Effect of Machine Tool Compliance on Machining Accuracy, Design of Spindles,

Antifriction Bearings.

6 Dynamics of Machine Tools:

Machine Tool Elastic System, Static and Dynamic Stiffness, Effects of vibration, stability analysis. Methods to reduce instability in

machine tool like dampers, vibration absorbers etc, Machine Tool

Chatter.

7 Control Systems in Machine Tools:

Machine tool control systems, Control Systems for Speed and Feed

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