BARNETT SCORPION TM Installation Guide

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BARNETT SCORPION TM Installation Guide

both battery cables 2 Remove primary drain plug at bottom of primary 3 Remove foot pegs (shifter lever) floorboard etc 4 Remove (5) five screws to remove inspection cover from primary chain cover 5 Remove (13) thirteen socket set screws with washers from primary cover Remove primary cover 6 Refer to your Factory Manual to remove clutch

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Removing The Existing Clutch

Note: A hydraulic press is required to remove OEM Clutch hub and install Barnett Scorpion clutch hub!

Barnett Tool & Engineering recommends changing

primary lubricant after first 500 miles and every 5,000 miles thereafter.

1. To protect against shock or start up. Disconnect

both battery cables.

2. Remove primary drain plug at bottom of primary.

3. Remove foot pegs (shifter lever) floorboard etc.

4. Remove (5) five screws to remove inspection

cover from primary chain cover.

5. Remove (13) thirteen socket set screws with

washers from primary cover. Remove primary cover.

6. Refer to your Factory Manual to remove clutch

basket and associated components using proper safety Instructions, proper tools and pullers.

7. A hydraulic press is required to remove OEM

clutch hub & install the Barnett Scorpion clutch hub.

8. Using a hydraulic press remove the OEM clutch

hub from the clutch basket. Firmly support the

OEM basket as shown during this operation. After

pressing the hub out; check the bearing for smoothness. If the bearing feels rough or binds, it must be replaced.

BARNETT SCORPION TM

Installation Guide

608-30-23806

608-30-33806

1998-2005 Dyna & 1998-2006 Big Twin

608-30-23710

608-30-33710

2006-2010 Dyna & 2007-2010 Big Twin

608-30-23100

608-30-33100

2011-UP Big Twin

Installing Your Scorpion Clutch

1. Using a press install the Barnett Scorpion Clutch

hub into the OEM clutch hub basket. Securely support the inner bearing races during this process.

Carefully bottom the Scorpion Clutch hub in the

OEM basket. After pressing the Barnett Scorpion

hub, check the bearing for smoothness again!

Refer to photo 1.

Refer to Factory Service Manual for:

All Safety Instructions

Removal/Installation Instructions

Proper Tools and Pullers

Torque and Lubrication Specifications

Photo 1 (Continued on Back)

Installing Your Scorpion Clutch

2. Install snap ring into rear of Barnett Scorpion hub;

make sure the snap ring is correctly embedded in the snap ring groove.

3. Re-install the clutch basket into the primary case

(with chain and the associated components!).

Using Red thread lock on transmission main shaft

prior to installing the clutch hub nut. Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) as instructed in your factory manual. Refer to Photo 2.

4. Start by installing

larger I.D.). Next, install the damper spring seat (flat steel ring), then install the damper spring (curved steel ring) with the white dot facing OUT. Follow with a steel plate, then fiber, steel, fiber, ending with a steel plate installed last.

5. Install the pressure plate and lock-up head using

(6) six 6mm SHCS. Refer to Photo 3.

6. Torque 6mm screws to 5 ft. lbs.

7. Adjust clutch and cable as per factory instructions.

8. Check and adjust primary chain as needed; re-

install outer primary cover and pour proper amount and type of primary case lubricant through the clutch inspection opening.

9. Using a new gasket, install clutch inspection cover

as per factory instructions.

10. Re-install shifter lever, foot pegs, floorboards, etc.

Clutch spring pressures

Springs lbs. of Spring Pressure

MT-123-6 210 (35 lbs. each)

MT-95-6 240 (40 lbs. each)

MT-7-6 348 (58 lbs. each)

MT-23-6 492 (82 lbs. each)

Note: When using (3) & (3) combination, you must alternate every other spring.

Warning!

Always wear proper eye protection when

removing or installing snap rings. Slippage may propel the ring with enough force to cause eye injury. Use correct retaining ring pliers. Verify that the tips of pliers are not excessively worn or damaged.

[PDF] BARNETT SCORPION TM Installation Guide

Removing The Existing Clutch

Barnett Tool & Engineering recommends changing

1. To protect against shock or start up. Disconnect

2. Remove primary drain plug at bottom of primary.

3. Remove foot pegs (shifter lever) floorboard etc.

4. Remove (5) five screws to remove inspection

5. Remove (13) thirteen socket set screws with

6. Refer to your Factory Manual to remove clutch

7. A hydraulic press is required to remove OEM

8. Using a hydraulic press remove the OEM clutch

OEM basket as shown during this operation. After

BARNETT SCORPION TM

Installation Guide

608-30-23806

608-30-33806

1998-2005 Dyna & 1998-2006 Big Twin

608-30-23710

608-30-33710

2006-2010 Dyna & 2007-2010 Big Twin

608-30-23100

608-30-33100

2011-UP Big Twin

Installing Your Scorpion Clutch

1. Using a press install the Barnett Scorpion Clutch

Carefully bottom the Scorpion Clutch hub in the

OEM basket. After pressing the Barnett Scorpion

Refer to photo 1.

Refer to Factory Service Manual for:

 All Safety Instructions

 Removal/Installation Instructions

 Proper Tools and Pullers

 Torque and Lubrication Specifications

Photo 1 (Continued on Back)

Installing Your Scorpion Clutch

2. Install snap ring into rear of Barnett Scorpion hub;

3. Re-install the clutch basket into the primary case

Using Red thread lock on transmission main shaft

4. Start by installing

5. Install the pressure plate and lock-up head using

6. Torque 6mm screws to 5 ft. lbs.

7. Adjust clutch and cable as per factory instructions.

8. Check and adjust primary chain as needed; re-

9. Using a new gasket, install clutch inspection cover

10. Re-install shifter lever, foot pegs, floorboards, etc.

Clutch spring pressures

Springs lbs. of Spring Pressure

MT-123-6 210 (35 lbs. each)

MT-95-6 240 (40 lbs. each)

MT-7-6 348 (58 lbs. each)

MT-23-6 492 (82 lbs. each)

Warning!

Always wear proper eye protection when

Photo 2

Photo 3

805-642-9435 fax 805-642-9436

2238 Palma Drive, Ventura, CA 93003-5733

All Safety Instructions

Removal/Installation Instructions

Proper Tools and Pullers

Torque and Lubrication Specifications