[PDF] Commercial Crew Program status - NASA



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Commercial Crew Program

Status

Kathy Lueders

Manager, Commercial Crew Program

November 14, 2016

Agenda

-Commercial Crew Program (CCP) Highlights and Progress -CCP Top Program Risks -Boeing Summary -SpaceXSummary -Sierra Nevada Corp. Summary -Blue Origin Summary -Mishap Coordination -Summary 2

Highlights

CCP has made significant progress over the last quarter, notably:- -Over 90% of the alternate standards are completed -Over 60% of the variances are completed -Over 60% of the Phase 2 hazard reports are completed -Eight CCP missions now in process: -For SpaceX: NAugust 2017: Flight to ISS Without Crew (Demo Mission 1)

NNovember 2017: Flight to ISS with crew (Demo-2)

NPCM-1 awarded November 2015; Completed two milestones to date NPCM-2 awarded July 2016; Completed one milestone to date -For

Boeing:

NJune 2018: Orbital Flight Test (unmanned demo)

NAugust 2018: Crewed Flight Test (demo)

NPCM-1 awarded May 2015; Completed four milestones to date NPCM-2 awarded in December 2015; Completed two milestones to date 3

Program Progress

CCP h as m ade s ignificant p rogress o ver t he la st y ea r , notably: 4

CCP Top Programmatic Risks

10/27/16

5 "Pro"gaam

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CCP Top Program Safety Risks

10/27/27

6 N T E O O O :TN taicr"srikr "Pro"gaam

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Boeing Architecture Description

Spacecraft Segment

Simplicity of design with high maturity through use of existing technologies within Boeing and from our key suppliers such as

Aerojet Rocketdyne and General Dynamics

• Crew Module • Service Module • Flight Software

Launch Segment

Mature design through use of heritage design, production, and operations from our key supplier ULA • Launch Vehicle • Launch Pad • Launch Control Complex • Pad Test and Checkout • Spacecraft IL V Integration • Emergency Detection System

Ground and Operations Segment

Mature design and processes through use of proven Boeing production techniques • Cargo Integration • Assembly, Integration • Landing and Recovery and Test Facility • Network Services • Landing Site Facilities Mature mission operations through use of heritage mission support from our key supplier JSC/Flight Operations Directorate (FOD) • Crew Training • Mission Control Center • Mission Planning • Training Systems • Mission Operations 7

Boeing Accomplishments

-Heat Exchanger delta CDR complete -Ascent & Entry Suit CDR: Nov 15

Demonstration

T est -Wind Tunnel Testing of Launch V ehicle Adapter skirt design tested -International Docking Adapter and NASA Docking System tested atJohnson Space Center -Launch Abort Engines with new propellant valves hot-firedevelopment testing complete -RL10 hot-fire acceptance testing of OFT/CFT engines complete -Landing airbag qualification testing at Langley Research Centercomplete NAdditional tests scheduled to validate crew impacts -Crew Module propellant tank qualification testing complete -Arc Jet tests at Ames Research Center 8 ml2tn3CiaguosPiqsuou =/$7'1#$$0>'102,2 !"$7/$.'(/+)".'102,2

Boeing Accomplishments

Production & Qualification

-Structural Test Article Crew Module testing targeted to begin in October -Spacecraft 1 Crew Module upper and lower dome outfitting in work-Spacecraft 1 Service Module structural panels at Kennedy Space Center -Service Module Hot Fire test vehicle in production

Spacecraft 2 and 3 progressing across supply

base-Crew Access Arm and White Room installed onCrew Access Tower at Cape Canaveral Air

Force Station's Space Launch Complex-41

Facility Preparations-Work progressing at White Sands Test Facility -C3PF Hazardous Processing Facility build in work

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SpaceX System Description

10

Spacecraft Segment (Dragon)

-Crew Dragon -Trunk -Launch Abort System (internally integrated in Dragon)

Launch Segment (Falcon 9)

-Full thrust Merlin engines -Densified propellants (chilled LOX & RP-1) -Common First stage w/Falcon Heavy design -Autonomous Flight Termination

System-Landing legs (stowed in ascent)

-Stage separation system

Ground and Operation Segment

-Launch Operations System

NLaunch Pad (LC39A), Launch Pad facility,

Ground SW, & Launch Control Center

-Mission Operation SystemNMCC (Hawthorne) Crew Ops, Training &

Sim, & Recovery

LC-39A

Kennedy Space Center, FL

Mission Control

Hawthorne, CA Launch Control

Cape Canaveral, FL

Crew Dragon Vehicle

Falcon 9

SpaceX Accomplishments

Certification Products-Certification plan approved -Alternate standards nearly 100% complete -Verification Events closures in work -Hazard analysis proceeding and on track for 100% delivery this quarter

Design-Completed Delta Critical Design 2

-Drawing released for qualification space suit; suit is currently in test -Dragon and Falcon 9 designs baselined and under formal change control -LC-39A crew interface designs and demonstrations are on track for Launch

Site Operational Readiness Review

Demonstration & Test

-Completed test series with initial Dragon propulsion test module -Completed 6 full thrust F9 flights with load & go operations with densified propellants -Completed 4 key parachute drop tests and on track to complete full test series

-Multiple Space Suite test units complete and on track for full qualification-Multiple Environmental Control and Life Support System (ECLSS) test units

complete and on track for full integrated test -Qualification capsule first round structural testing complete and ongoing qualification on track-Completed multiple propulsive landing tests 11

Parachute Test Weight Sled

Parachute Testing

Hardware In The Loop

Avionics Test Bed

SpaceX Accomplishments

Production and Integration

-4 Crew Dragon capsules in parallel production -Qualtest capsule weldment fabrication complete; outfitting for upcoming qualtests -ECLSS test capsule weldment complete; multiple ECLSS components complete & installed -Demo 1 capsule weldment complete; capsule in next stage of production -Demo 2 capsule weldment in work -Multiple components across Dragon, F9, and updated ground systems completed or entering into qualification phase and on track for implementation 12

Propulsive Landing Testing

LC-39A Hanger and activationQual Capsule in Mechanical ATP

Radial Bulkheads

IDA Delivery

SpaceX Mishap Coordination13Aata follectionSimulationsTimeline AevelopmentRoot fause i forrective Dction i TestingFault Tree AevelopmentDdditional IdentificationAesign fhange

Fa ul t Tr e e p l i m i na t i on

Aebris MappingCrew Vehicle Certification

SpaceXMishap

InvestigationLSP

Independent

AssessmentInform decisions

Incorporate findings /

Assess prior approvalsIncorporate findings / Assess prior approvals

SemouLlL3dGaounu

Design Assessments

Standard Verification

Insight h

PAAs

Hazard Reports

Operational Changes

klCmxCnoNL&dGosCu•Design Changes •Assess and Create VCNs •Changes to Current VCNs •Additional Production Audits •Change to VCN for standards •Additional Audits •Changes to PAAs •Updates to HRs, including HR 385Aata follectionSimulations

Ddditional Insight Dreas

Timeline AevelopmentRoot fause Identification

Fault Tree pliminationInform Aesign fhanges

Fault Tree Aevelopment

Sierra Nevada Corp. Accomplishments

Approach & Landing Test 2 (ALT-2) is CCiCap

Milestone 4B and CRS2

Integration Milestone 5-Full scale Aream fhaser¨ engineering test article (ETA) unpowered approach & landing test (ALT-2)

5Ship to AFRC Q1 2017 for Range and Taxi Testing then Approach & Landing Test 2

5Primary Objectives:

oCollect subsonic aerodynamic data to validate wind tunnel and CFD aero results oValidation of spacecraft low-speed aerodynamic flying qualities - stability and control

oValidate subsonic orbital vehicle flight software and GN&C functionality. Key Dream Chaser test vehicle Activities, Q3-Q4 2016

-Successfully executed a large number of offline, on-vehicle and integrated tests in Louisville, CO facility to verify system design requirements and validate system function.

-Landing Gear tests identified nose/main landing gear (NLG/MLG) deploy sequence issue-Remaining work planned in Colorado before Jan 2017 ship to AFRC/EAFB

5Complete Landing Gear hydraulic system modifications and acceptance testing

5Avionics Checkout with Flight Fault Tolerant Flight Computers using Flight Software

ver. 3.0 (flight load) 5Polarity Test, Multi-Actuator Test, pre-Ship Day-In-The-Life Test, Radar Altimeter installs, Flush Air Data System Checkout, Rollout Ground Resonance Test

5Prep ETA for ship before Christmas, Ship to AFRC/EAFB 1st

week January 2017

Execute Free Flight Test (ALT2) March 2017, complete milestone NLT Aug 2017 (current CCiCap5-year period of performance).

Blue Origin Accomplishments

15

NoExchangeofFundsSpaceAct

Agreement

-Accomplishments -HeldmultipleTIMs -AstronautSeatDesign -FlameDiverters -CorrosionControl -EnterpriseSoftware -NASAleadershipinvitedto witnessin -flightescapetest -DataExchange -Manufacturingconsultingrequest -LookAhead - MilestoneReview#2,ProgressReviewofNewShepardSubscalePropellantTank, -Continuingtechnicalinterchange

NewShepard

in-flightescapetest(October5,2016)

Summary

Boeing and SpaceXare advancing their design concepts -Actively building and testing hardware to inform design -Engaging in meaningful insight with NASA -Addressing important design challenges Both providers are providing increased insight opportunities for the NASA team CCP has robust and efficient processes for certification including addressing waivers and deviations In preparation for flight, there is significant work ahead 16quotesdbs_dbs19.pdfusesText_25