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AC/DC Modular Designer Manual

Output Connectors

LLpowerMods LLLLLLLLLLLLpowerModsLLLLLL

LLLLLLpowerModLcf

Type A: powerModsType B: powerMod

XgA to XgE XgF/Xg8

XgG to XgT

Xg1 to Xg7

Output Mating Connectors

NLM5CLMp5M5i&P

L (S( (CCoE

Input Connectors

mpsavoeiIcaI SL

Output Signals and Power Connector Pinout

Pin J3 J3 J3 J3 J3 J4 J4 (t ( L - + +L

V L

C C +

Section 3 Connectors, Derating, Mechanical Drawings and Configuration

Section 3.1

Connectors for Xgen Series

Input Cable (Option D)

LLLLLLLLLLLLLLLLLLLLLLL

LLLLLLLLLLLLLL

IEC to Screw Terminal Adaptor

amrastirttsIcpwEmpsFsa

LLLLLLLLLLLLLLLLLLLLLLLLLpowerPac

LLLLLLLLLLLLLLLLLLLLLL

LL

Input Mating Connectors

LLLLLLLLLLLLLLL

NL5CLMp5M5i&L

K J C F FF E G

Modular Power Supply Mounting Options

1. Base Plate Mounting

LLLLLLLLLLLLLLLLLLLLLLL

LLLLLLLLLLLLLLLL

2. Fleximount System A

LLLLLLLLLLLLLLLLLLLLLLLLLL

LLLLLLLLLLLLLLLLLLLLLLL

LL

3. Fleximount System B

LLLLLLLLLLLLLLLLLLLL

LLL J1 & J2 Connectors (4-slot)J1 & J2 Connectors (6-slot) www.excelsys.com

XaXLpowerMods

XLA/XLB/XLC/XLD and XMA/XMB/XMC/XMD @ 220VAC Derating www.excelsys.com

Section 3.2

Deratings Curves for Xgen Series

XLA/XLB/XLC/XLD and XMA/XMB/XMC/XMD @ 110VAC Derating

XKA/XKB/XKC and XRA/XRB/XRC @ 110VAC Derating

XKA/XKB/XKC and XRA/XRB/XRC @ 220VAC Derating

XTA/XTB and XNA/XNB @ 220VAC Derating

XTA/XTB and XNA/XNB @ 110VAC Derating

XBA/XBB/XBC and XWA/XWB/XWC @ 110VAC Derating XBA/XBB/XBC and XWA/XWB/XWC @ 220VAC Derating

XHA/XHB @ 110VAC Derating

www.excelsys.com XCA/XCB/XCC/XCD/XCE and XVA/XVB/XVC/XVD/XVE Derating @ 110VAC Derating XQA/XQB/XQC and XZA/XZB/XZC @ 110VAC Derating XQA/XQB/XQC and XZA/XZB/XZC @ 220VAC Derating

XHA/XHB @ 220VAC Derating

XCA/XCB/XCC/XCD/XCE and XVA/XVB/XVC/XVD/XVE Derating @ 220VAC Derating

Deratings Curves for Xgen Series

UX4 and XM, XK, XR, XT, XN, XL (except XLD and XMD) www.excelsys.com

Section 3.3

Modular Power Supplies Mechanical Drawings

All 3D/CAD Drawings available at http://www.excelsys.com/technical-support/3d-files-and-cad-drawings/

XLD, XMD

aL aL osD2CMLDmShfDtosD2CMLDmShfDt

UX6 and XC, XV, XQ, XZ, XB, XW, XH (except XCE and XVE)All 3D/CAD Drawings available at http://www.excelsys.com/technical-support/3d-files-and-cad-drawings/

www.excelsys.com

XCE, XVE & XF

aL aLosD2CMLDmShfDtosD2CMLDmShfDt

XCE, XVE

www.excelsys.com

4 slot Input Cable Version (Option D)

clcffal

6 slot Input Cable Version (Option D)

www.excelsys.com clcffal

OPTION CODES EXPLAINED

CONFIGURATION OPTIONS

a vo LSP L

LLLLLLL

L

INPUT CONNECTOR CONFIGURATOR OPTIONS

IICL L

REVERSE FAN AND LEAKAGE CURRENTOPTIONS

LS LS o

LLLLLLL

(m

LLLLLLLLLL

LLLLLL

S(m

LLLLLLLLLLLL

LLLLLL

S(m The Xgen and UltiMod series of user configurable power supplies combine feature rich AC input front-ends (power- Pacs)with slide-in DC output modules (powerMods). The plug and play architecture allows system designers to define and build 'instant" custom power solutions with industry leading 17W/in

3power density and up to 92% efficiency.

Configured units

L sa www.excelsys.com

Section 3.4

Configuring your Modular Power Supply

Specifying & Ordering Configured Power Supplies

LLLLLLLLL

LLL

LLLLLL

L L L L L L L L

LL pU -6&I 13p 22p
34p
4

D(&OL L

n p s 15p 24p
L 32p 42p
52p
65p
n -1( 1p 2p 3p 4p 5p 6

D(&OLL

cwsa LC sf ccbt LLL LLLL

Section 3.5

Accessories

Input Cable (Option D)

LLLLLLLLLLLLLLLLLLL

LLLLLLLLLLLLLLLLLL

IEC to Screw Terminal Adaptor

LLLLLLLLLLL

LLLLLLLLLL

LLLLLLLLLLL

LLLLLLLLLLLLpowerPac

LLLLLLLLLL

LLLLLLLL

IEC to Faston Adaptor

LLLLLLLLLLLLLLL

LLLL

Modular Power Supply Mounting Options

1. Base Plate Mounting

LLLLLLLLLLLLLLLLLLLLLLL

LLLLLLLLLLLLLLLL

2. Fleximount System A

LLLLLLLLLLLLLLLLLLLLL

LLLLLLLLLLLLLLLLLLLLLL

LLLLLL

3. Fleximount System B

LLLLLLLLLLLLLLLLLLL

LLLLL www.excelsys.com

Recommended Jumper for LK1: HARWIN

22

LK1 for Current Share on powerMods XgA to XgD

pXtLLc brH(

2wc wt

LK1 (Attach jumper

here)

XS1 & XP1 Bus Bars

LLLLLLLL

Parallel and Series Links

bbcpowerModspcouL caucgbo fcpowerModsSL bbcsvou caucgbofc

LpowerModsS4

LLLLLLLL

LLLLLLLLLL

LLLLLLLLLLL

LLLLLLLLLL

LLLLL

LLLLLLLLLLL

LLLLL

LLLpowerModLLLLL

LLLLLLL

LLLLLLL

LLLPowerModLLL

LLLLLLLLL

L L L L L L L

LLLLLLLL

LLLLLL

L L L L L L L L

mi

Section 4.3

Mounting Considerations

LLLLLLL

LLLLpowerModLLLLLLL

LLLL

LLLLLLL

LLLL

LLLLLLL

LLL

LpowerModseL

epowerPac

LLLpowerModLLLLLLLLpower-

PacLLLLLLLLLL

LLLLLLLLLLLL

afoat eoapL atLpowerPac SpatL

LLLLLLL

tiL LLL

LpowerMod

LLLLLLLL

LLLLL

LLLLLLLL

LLLLL

LLLLLpowerModL

tM

LLLLLLLLL

Section 4.4

Theory of Operation

LLL LL

powerPacLpowerModLL

LLLLLLLLLL

d powerPacLLL

LLLLLL

LLLLLLL

LLLLL

LLLLLLLLLLL

LLLLLLLLLL

LLLL www.excelsys.com

Section 4.0

MODULAR POWER

SUPPLIES

This Modular Power Supply Designers" Manual has been prepared by Excelsys experts to assist qualified engineers and technicians in understanding the correct system design practices necessary to achieve maximum versatility and performance from any of the Ultimod and Xgen range of

Modular Configurable power supplies.

Section 4.1

Overview of UltiMod and Xgen

LLLL

LLLLLLLL

LLL 1oo

LLLLLLLLL

LLLLLpowerModsLpowerPac

LLLLLL

LLLLLLLL

LLLLL

LLLLLLL

LLLLLLLLL

LLLLLLLLL

LLLLLLLLLL

LLLLpowerModLLL

LLLLpowerModsLL

LLLLLLLLLLL

LLLLLLLL

LLLLL

LLLLLLLLpowerMod

LLLLLLLLL

LLL

LLLLLL

LLLL LLLL LLL

Section 4.2

Installation Considerations

LLLLLLLLLLL

LLLLLLLLL

LLLLLLLLL

LLLLLLLLL

LLLLLLpowerPacL

LLL

Voltage Adjustment

LLLLLLLLL

LLLLLLLLL

LLLLLLLLLL

LL www.excelsys.com LL

LLLLLLLL

s

LLLLLL

LLLLLLL

LLpowerModLL

LLLLLLLLL

L L L L L L L L

LLLLLLLL

LLLLLLLL

alEe L LL L LLLLL

LLLLLLLL

LLL

LLLLLLLLL

LLpowerMod

LLLLLLL

LLLLL LLLLL

Section 4.5

Configuration

(and Reconfiguration)

See Online Configuration tool:

powerModsLLLLL ioopowerPacL

LLLLpowerModL

powerPacLLLLLL

LLLLLLLLL

hpowerMods LLLaa

SpowerModsa

Cy

LLLpowerPac

twLpowerPacs

Removing powerMods

powerModsLLLL

LLLLpowerMod

L L

LLLpowerModL

LLLLLLpowerMod

LLLLLLLLL

LLLLLLLLL

LL

Installing powerMods

powerModLLLL

L L powerModL L L powerPacL L

LLLLLLLLLLL

LLLLLLLLLL

LLLLLLLLL

atLpowerModi powerMods LLLLLLLL

LLLLLLLL

LLLLLLLL

v

Section 4.6

powerMod Operation

LLLLLLLLL

LLL LLLLL

LLLLLLLL

cbc

Operational Block Diagram

Type A: powerModsType B: powerMod

XgA to XgE XgF/Xg8

XgG to XgT

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