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ACS550

User's Manual

ACS550-01 Drives (0.75

...160 kW)

ACS550-U1 Drives (1

...200 hp)

List of related manuals

GENERAL MANUALS

ACS550-01/U1 User's Manual (0.75...160 kW) /

(1...200 hp)

3AFE64804588 (3AUA0000001418) (English)

Flange Mounting Instructions

OPTION MANUALS

(delivered with optional equipment)

MFDT-01 FlashDrop User's Manual

3AFE68591074 (English)

OHDI-01 115/230 V Digital Input Module User's Manual3AUA0000003101 (English) OREL-01 Relay Output Extension Module User's Manual

3AUA0000001935 (English)

OTAC-01 User's Manual Pulse Encoder Interface Module User's Manual

3AUA0000001938 (English)

RCAN-01 CANopen Adapter User's Manual3AFE64504231 (English) RCNA-01 ControlNet Adapter User's Manual3AFE64506005 (English)

RDNA-01 DeviceNet Adapter User's Manual

3AFE64504223 (English)

RECA-01 EtherCAT Adapter Module User's Manual3AUA0000043520 (English) REPL-01 Ethernet POWERLINK Adapter Module User's Manual

3AUA0000052289 (English)

REPL-02 Ethernet POWERLINK Adapter Module User's Manual

3AUA0000090411 (English)

RETA-01 Ethernet Adapter Module User's Manual

3AFE64539736 (English)

RETA-02 Ethernet Adapter Module User's Manual3AFE68895383 (English)

Kit, IP21 / UL type 1 Frame size Code (English)

FMK-A-R1 R1100000982

FMK-A-R2 R2100000984

FMK-A-R3 R3100000986

FMK-A-R4 R4100000988

AC8-FLNGMT-R5

1

R5ACS800-

PNTG01U-ENAC8-FLNGMT-R6

1 R6

1. Not available for ACS550-01 series

Kit, IP54 / UL type 12 Frame size Code (English)

FMK-B-R1 R1100000990

FMK-B-R2 R2100000992

FMK-B-R3 R3100000994

FMK-B-R4 R4100000996

RPBA-01 PROFIBUS DP Adapter User's Manual3AFE64504215 (English)

SREA-01 Ethernet Adapter User's Manual

3AUA0000042896 (English)

Typical contents

•Safety • Installation• Programming/Start-up • Diagnostics• Technical data

MAINTENANCE MANUALS

Guide for Capacitor Reforming in ACS50, ACS55,

ACS150, ACS310, ACS350, ACS355, ACS550, ACH550

and R1-R4 OINT-/SINT-boards

3AFE68735190 (English)

ACS550-01 manuals

CANopen is a registered trademark of CAN in Automation e.V.

ControlNet™ is a trademark of ODVA™.

DeviceNet™ is a trademark of ODVA™.

DRIVECOM is a registered trademark of DRIVECOM User

Group e.V.

EtherCAT® is registered trademark and patented

technology, licensed by Beckhoff Automation GmbH,

Germany.

EtherNet/IP™ is a trademark of ODVA™.

ETHERNET POWERLINK is a trademark of Bernecker +

Rainer Industrie-ElektronikGes.m.b.H.

Modbus and Modbus/TCP are registered trademarks of

Schneider Automation Inc.

PROFIBUS, PROFIBUS DP and PROFINET IO are

registered trademarks of Profibus International.

ACS550-01/U1 Drives

0.75...160 kW

1...200 hp

User's Manual

3AFE64804588 (3AUA0000001418) Rev H

EN

EFFECTIVE: 2014-07-04

SUPERSEDES: 3AFE64804588 (3AUA0000001418) Rev G 2009-07-07

2014 ABB Oy. All Rights Reserved.

ACS550-01/U1 User's Manual5

Safety instructions

Safety instructions

Use of warnings and notes

There are two types of safety instructions throughout this manual: • Notes draw attention to a particular condition or fact, or give information on a subject. • Warnings caution you about conditions which can result in serious injury or death and/or damage to the equipment. They also tell you how to avoid the danger. The warning symbols are used as follows: Electricity warning warns of hazards from electricity which can cause physical injury and/or damage to the equipment. General warning warns about conditions, other than those caused by electricity, which can result in physical injury and/or damage to the equipment.

General safety

WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. • Use safety shoes to avoid foot injury. • Handle the drive carefully. • Beware of hot surfaces. Some parts, such as heatsinks, remain hot for a while after disconnection of the electrical supply. See chapter Technical data on page 277.
• Keep the drive in its package or protect it otherwise from dust and burr from drilling and grinding until you install it. Protect also the installed drive against dust and burr. Electrically conductive debris inside the drive can cause damage or malfunction.

Electrical safety

WARNING! The ACS550 adjustable speed AC drive should ONLY be installed by a qualified electrician. WARNING! Even when the motor is stopped, dangerous voltage is present at the power circuit terminals U1, V1, W1 and U2, V2, W2 and, depending on the frame size, UDC+ and UDC-, or BRK+ and BRK-.

6ACS550-01/U1 User's Manual

Safety instructions

WARNING! Dangerous voltage is present when input power is connected. After disconnecting the supply, wait at least 5 minutes (to let the intermediate circuit capacitors discharge) before removing the cover. WARNING! Even when power is switched off from the input terminals of the ACS550, there may be dangerous voltage (from external sources) on the terminals of the relay outputs RO1...RO3. WARNING! When the control terminals of two or more drives are connected in parallel, the auxiliary voltage for these control connections must be taken from a single source which can either be one of the drives or an external supply. WARNING! If you install the drive on an IT system (an ungrounded power system or a high-resistance-grounded [over 30 ohms] power system), disconnect the internal EMC filter, otherwise the system will be connected to ground potential through the EMC filter capacitors. This can cause danger or damage the drive. If you install the drive on a corner-grounded TN system, disconnect the internal EMC filter, otherwise the system will be connected to ground potential through the EMC filter capacitors. This will damage the drive. Note: Disconnecting the internal EMC filter increases the conducted emission and reduces the drive EMC compatibility considerably. See section Disconnecting the internal EMC filter on page 27. Also see sections IT systems on page 286 and Corner-grounded TN systems on page 285. WARNING! Do not attempt to install or remove EM1, EM3, F1 or F2 screws while power is applied to the drive's input terminals.

Maintenance

WARNING! The ACS550-01/U1 is not field repairable. Never attempt to repair a malfunctioning drive; contact your local ABB representative for replacement.

ACS550-01/U1 User's Manual7

Safety instructions

Control of the drive and motor

WARNING! Do not control the motor with the disconnecting device (disconnecting means); instead, use the control panel start and stop keys and , or commands via the I/O board of the drive. The maximum allowed number of charging cycles of the DC capacitors (i.e. power-ups by applying power) is five in ten minutes. WARNING! The ACS550 will start up automatically after an input voltage interruption if the external run command is on. Note: For more technical information, contact your local ABB representative.

8ACS550-01/U1 User's Manual

Safety instructions

ACS550-01/U1 User's Manual9

Table of contents

Table of contents

List of related manuals

Safety instructions

Use of warnings and notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

General safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Electrical safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Control of the drive and motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Table of contents

Contents of this manual

Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Installation

Installation flow chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Preparing for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Installing the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Start-up, control with I/O and ID Run

How to start up the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

How to control the drive through the I/O interface . . . . . . . . . . . . . . . . . . . . . . 44

How to perform the ID Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Control panels

About control panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Assistant Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Basic Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Application macros

ABB Standard macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

3-wire macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Alternate macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Motor Potentiometer macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Hand-Auto macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

PID Control macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

PFC macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Torque Control macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Connection examples of two-wire and three-wire sensors . . . . . . . . . . . . . . . . 86 Connection for obtaining 0...10 V from analog outputs . . . . . . . . . . . . . . . . . . 87

User parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

10ACS550-01/U1 User's Manual

Table of contents

Macro default values for parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Parameters

Complete parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Complete parameter descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Embedded fieldbus

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

Mechanical and electrical installation - EFB . . . . . . . . . . . . . . . . . . . . . . . . . 204

Communication set-up - EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Activate drive control functions - EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

Feedback from the drive - EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

Diagnostics - EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212

Modbus protocol technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

ABB control profiles technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

Fieldbus adapter

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239

Mechanical and electrical installation - FBA . . . . . . . . . . . . . . . . . . . . . . . . . 240

Communication set-up - FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

Activate drive control functions - FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

Feedback from the drive - FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

Diagnostics - FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

ABB Drives profile technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

Generic profile technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256

Diagnostics

Diagnostic displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

Correcting faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260

Correcting alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266

Maintenance

Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271

Heatsink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271

Main fan replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272

Internal enclosure fan replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274

Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275

Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275

Technical data

Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

Input power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281

Motor connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289

Brake components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295

Control connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299

Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300

Losses, cooling data and noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301

ACS550-01/U1 User's Manual11

Table of contents

Dimensions and weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303

Degrees of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306

Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307

Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308

Applicable standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309

Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309

IEC/EN 61800-3:2004 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311

Compliance with the IEC/EN 61800-3:2004 +A1:2012 . . . . . . . . . . . . . . . . . 311 Index

Further information

Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325

Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325

Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . 325

Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325

12ACS550-01/U1 User's Manual

Table of contents

ACS550-01/U1 User's Manual13

Contents of this manual

Contents of this manual

Compatibility

This manual covers ACS550-01/U1 drives. The manual is compatible with the ACS550-01/U1 drive firmware version 3.14e or later. See parameter 3301

FIRMWARE on page 155.

Intended use

The ACS550-01/U1 is a general purpose drive. The macros should only be applied to the applications defined in the respective section.

Intended audience

This manual is intended for personnel who install, commission, operate and service the drive. Read the manual before working on the drive. The reader is expected to know the fundamentals of electricity, wiring, electrical components and electrical schematic symbols.

14ACS550-01/U1 User's Manual

Contents of this manual

ACS550-01/U1 User's Manual15

Installation

Installation

Study these installation instructions carefully before proceeding. Failure to observequotesdbs_dbs32.pdfusesText_38

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